Mitsubishi Outlander (2003+). Manual - part 327

REAR BUMPER ASSEMBLY

EXTERIOR

51-7

REMOVAL SERVICE POINT

<<A>> CLIPS REMOVAL

Remove the clip with a pair of pliers by removing the 
claw of the clip from the cabin side.

AC200942

Section A – A

Clip

Claw

Claw

A

A

   AB

Plier

Quarter trim lower

REAR BUMPER ASSEMBLY

EXTERIOR

51-8

DISASSEMBLY AND REASSEMBLY

M1511002100338

AC300244

6

5

4

3

3

9

7

10

1

8

2

N

N

AB

Disassembly steps
1. Side cover
2. Muffler cover

<<A>> >>A<<

3. Rivets
4. Rear bumper side plate
5. Rear bumper harness 

6. Rear bumper reinforcement
7. Licence plate lamp assembly 
8. Reflector
9. Licence plate bracket
10. Rear bumper face

Disassembly steps (Continued)

REAR BUMPER ASSEMBLY

EXTERIOR

51-9

DISASSEMBLY SERVICE POINT

<<A>> RIVETS REMOVAL

Use a drill (

φ

4.0 mm) to make a hole in the rivet to 

break it, and then remove the rivet.

REASSEMBLY SERVICE POINT

>>A<< RIVETS INSTALLATION

Use recommended tool shown in the illustration to 
connect the rivet by the following procedure.
1. Insert the rivet into the base material (rear bumper 

face, rear bumper side plate).

2. Place the recommended tool over section A of 

rivet.

3. While pushing the flange surface of the rivet with 

the recommended tool, press the handle of the 
tool.

4. The thin part of section A of the rivet will break 

and the rivet will then be attached.

AC100411AB

Rivet

Drill

Bumper face

Y0412AU

AC005876

18E0192

AB

1

2

3

4

Section A

Rivet

Flange

Rivet

Rear bumper

side plate

Rear bumper
face

Rear bumper face

Recommended tool

Recommended 
tool

RADIATOR GRILLE

EXTERIOR

51-10

RADIATOR GRILLE

REMOVAL AND INSTALLATION

M1511002900301

AC200008

2

1

2

1

2

2

2

1

Front bumper

assembly

Front bumper

assembly

Clip

Headlight

Clip

Section C – C

Section B – B

Section A – A

AC200008

A

B

B

C

C

AB

A

Removal steps

<<A>>

1. Clips

>>A<<

2. Radiator grilles