Mitsubishi Outlander (2003+). Manual - part 326

 

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Mitsubishi Outlander (2003+). Manual - part 326

 

 

FRONT BUMPER ASSEMBLY

EXTERIOR

51-3

FRONT BUMPER ASSEMBLY

REMOVAL AND INSTALLATION

M1511001400563

AC309325

1

3

6

4

4

2

3

5

Front under cover

Splash shield

AB

Splash shield

Front under cover

Removal steps

Radiator grille (Refer to 

P.51-10

).

1. Spring nut
2. Licence plate garnish
3. Splash shield mounting clips

4. Front under cover mounting clips

Fog lamp connector connection

5. Front bumper assembly
6. Front bumper beam

Removal steps (Continued)

FRONT BUMPER ASSEMBLY

EXTERIOR

51-4

DISASSEMBLY AND REASSEMBLY

M1511001600578

AC300676

1

2

3

4

5

6

7

8

9

10

11

12

N

N

AB

Disassembly steps
1. Center cover

<<A>> >>A<<

2. Rivets A

<<A>> >>A<<

3. Rivets B
4. Front bumper side plate
5. Front bumper center reinforcement
6. Oil cooler duct

7. Air intake bezel (Vehicles without fog 

lamp)

8. Fog lamp bezel 
9. Fog lamp assembly
10. Front bumper core
11. Three-diamond mark
12. Front bumper face

Disassembly steps (Continued)

FRONT BUMPER ASSEMBLY

EXTERIOR

51-5

DISASSEMBLY SERVICE POINT

<<A>> RIVETS A / RIVETS B REMOVAL

Use a drill (

φ

4.0 mm) to make a hole in the rivet to 

break it, and then remove the rivet.

REASSEMBLY SERVICE POINT

>>A<< RIVETS B / RIVETS A INSTALLATION

Use recommended tool shown in the illustration to 
connect the rivet by the following procedure.
1. Insert rivets A and rivets B into the front bumper 

face and front bumper upper plate.

2. Place the recommended tool over section C of 

rivet.

3. While pushing the flange surface of the rivet with 

the recommended tool, press the handle of the 
tool.

4. The thin part of section C of the rivet will break 

and the rivet will then be attached.

AC100411AB

Rivet

Drill

Bumper face

Y0412AU

AC005885

18E0192

AC005972

AC005971

AB

1

2

3

4

Section C

Rivet

Flange

Rivet

Front bumper 

side plate

Recommended 
tool

Front bumper 

face

Front bumper face

Rivet A

Rivet B

Unit: mm

Ø12

Ø8.0

Ø4.0

Ø4.0

Recommended 
tool

REAR BUMPER ASSEMBLY

EXTERIOR

51-6

REAR BUMPER ASSEMBLY

REMOVAL AND INSTALLATION

M1511001900483

AC300293

AC300454

A

A

5

4

4

3

6

4

2

3

1

5

Section A – A

AB

Removal steps

Rear combination lamp

Rear end trim

1. Mud guard
2. Rear splash shield
3. Tapping screw

Ventilation cap (Refer to GROUP 
52A, Trims 

P.52A-18

).

<<A>>

4. Clips

Rear bumper harness connector 
connection

5. Rear bumper assembly
6. Rear bumper beam

Removal steps (Continued)

 

 

 

 

 

 

 

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