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Mitsubishi Outlander (2003+). Manual - part 312

DOOR

BODY

42-23

REMOVAL SERVICE POINT

<<A>> ROOF WINDOW GLASS ASSEMBLY
REMOVAL
Remove by the same procedure as for the quarter
window glass (Refer to

P.42-16

INSTALLATION SERVICE POINT

>>A<< ROOF WINDOW GLASS ASSEMBLY
INSTALLATION
Install by the same procedure as for the windshield
(Refer to

P.42-11

DOOR

SERVICE SPECIFICATIONS

M1423000300079

SEALANT

M1423000500073

SPECIAL TOOLS

M1423000600315

Item

Standard value

Power window operation current (Power supply voltage 14.5

0.5 V, at 25

C) A

Door outside handle play mm

Front door

2.6

2.5

Rear door

1.3

Door inside handle play mm

Front door

10.4

9.6

Rear door

9.6

Item

Specified sealant

Door waterproof film

3M ATD Part No.8633 or equivalent

Tool

Number

Name

Use

MB990480

Window glass holder

Removal of power window regulator
and motor assembly

MB990900 or
MB991164

Door hinge adjusting
wrench

Door alignment

MB990480

MB990900

DOOR

BODY

42-24

TROUBLESHOOTING

M1423000700345

The door system is controlled by the Smart Wiring
System (SWS). For troubleshooting, refer to GROUP
54B, Troubleshooting

P.54B-15

or GROUP 54C,

Troubleshooting

P.54C-4

MB990925
A: MB990939

Bearing and oil seal
installer set
A: Brass bar

Door striker adjustment

MB990211

Sliding hammer

MB990241
A: MB990243

Axle shaft puller
A: Body puller

MB991223
A: MB991219
B: MB991220
C: MB991221
D: MB991222

Harness set
A: Test harness
B: LED harness
C: LED harness adapter
D: Probe

Terminal voltage measurement
A: For checking connector pin contact
pressure
B: For checking power supply circuit
C: For checking power supply circuit
D: For connecting a locally sourced
tester

Tool

Number

Name

Use

MB990925AF

MB990211

MB990241

MB991223

DOOR

BODY

42-25

ON-VEHICLE SERVICE

DOOR FIT ADJUSTMENT

M1423001100250

CAUTION

•

Attach protection tape to the fender and door
edges where the hinge is installed.

•

Do not rotate special tool door hinge
adjusting wrench MB991164 with a torque of
over 98 N

⋅

1. Use special tool door hinge adjusting wrench

MB990900 or MB991164 to loosen the hinge
mounting bolts on the body side, and then adjust
the clearance around the door so that it is uniform
on all sides.

2. If a door is not flush with its surrounding panels,

loosen the door-side door hinge mounting bolts
and obtain the flushness by moving the door.
NOTE:

If the door hinge mounting bolt washers are
welded, grind off the welding according to the
procedure below beforehand.

1. Remove the door hinge (Refer to

P.42-29

2. Use a chisel or grinder to release the door

hinge mounting bolt washer, which is welded
to the door hinge.

3. On completion, paint the affected area with a

suitable touch-in brush to prevent corrosion.

4. Install the door hinge (Refer to

P.42-29

3. When the door is stiff to lock and unlock:

(1) Adjustment by using the striker (toward the

inside of the vehicle and vertical direction)
Install an appropriate bolt instead of the striker
mounting bolt, and use special tool brass bar
MB990939 and a hammer to tap the bolt to the
desired direction.

(2) Adjustment by using the striker (toward the

outside of the vehicle)
Use special tools sliding hammer MB990211
and body puller MB990243 to pull the striker
toward the outside of the vehicle.

(3) Adjustment by using shims (forward and

rearward)
Increase or decrease the number of shims so
that the striker engages with the door latch
properly.

AC000592

MB990900

MB991164

AC206498

Washer

Bolt

Washer

Door hinge

Weld point

AC006109AB

Temporary

bolt

Striker

MB990939

AC006110

Striker

MB990211

MB990243

AC006111AB

Shim

Striker

DOOR

BODY

42-26

DOOR WINDOW GLASS ADJUSTMENT

M1423001000305

Check that the door glass moves while contacting
the door glass channel when it is raised and lowered
fully. If not, adjust the door window according to the
following procedures.
1. Remove the door trim assembly (Refer to GROUP

52A, Door trim

P.52A-21

2. Remove the waterproof film. (Refer to

P.42-38

3. Loosen the door glass mounting screw via the

adjusting hole with the door window glass fully
closed, then lower the window glass a little.

4. Fully close the door window glass again and

tighten the door glass mounting screw firmly via
the adjusting hole.

GLASS SLIDING MECHANISM CHECK
AND ADJUSTMENT

M1429000900121

If the window glass automatically starts moving
downwards at the wrong time while it is being raised,
carry out the following adjustment or replacement
procedures.
1. Remove the door trim assembly. (Refer to

GROUP 52A, Door trim

P.52A-21

2. Remove the waterproof film. (Refer to

P.42-38

3. Remove the window regulator assembly from the

door window glass, and then raise and lower the
door window glass by hand to check the operation
force.
NOTE: Insert a cushion or similar object to
prevent damage to the glass if it should happen to
fall down.

4. If the door window glass does not move up and

down smoothly, check or repair the following
points.

•

Check the installation condition of the
runchannel.

•

Repair any twisting in the door sash.

•

Check the installation condition of the lower sash.

5. If repair or adjustment is not possible, replace the

door assembly.

POWER WINDOW SAFETY MECHANISM
CHECK

M1429001000314

1. Place a wooden board about 10 mm thick as

shown. Then, raise the window glass.

2. Check that the window lowers by about 150 mm

when the window clamps the board. If this doesn’t
happen, carry out troubleshooting. Refer to
GROUP 54B, Troubleshooting

P.54B-15

, refer to

GROUP 54C, Troubleshooting

P.54C-4

NOTE: If the anti-trap function (safety
mechanism) is activated consecutively three
times or more, make the power window switch
learn the fully closed position of the power window
(Refer to

P.42-31

Y0238AU

Y0239AU

AC006112 AB

<Front>

<Rear>

Adjusting

hole

Adjusting

hole

AC003777

Runchannel

Door
sash

Lower
sash

AC103294

Content .. 310 311 312 313 ..