Mitsubishi Outlander (2003+). Manual - part 310

WINDOW GLASS

BODY

42-15

4. Fill a sealant gun with adhesive. Then apply the 

adhesive evenly around the windshield within 30 
minutes after applying the primer.
NOTE: Cut the tip of the sealant gun nozzle into a 
V shape to simplify adhesive application.

5. Align the mating marks on the windshield and the 

body, and lightly press the windshield evenly so 
that it adheres completely.

6. Use a spatula or similar tool to remove any 

excessive adhesive. Clean the surface with 
isopropyl alcohol. Avoid moving the vehicle until 
the adhesive sets.

7. Bond the windshield to the body, and install the 

roof drip moulding quickly before the adhesive 
cures. (Refer to GROUP51, Moulding 

P.51-15

).

CAUTION

•

Do not move the vehicle unless absolutely 
necessary.

•

When testing for water leakage, do not pinch 
the end of the hose to spray the water.

8. Wait 30 minutes or more, and then test for water 

leakage.

ACX00480

10 mm

15 mm

AB

WINDOW GLASS

BODY

42-16

QUARTER WINDOW GLASS

REMOVAL AND INSTALLATION

M1422002500292

Pre-removal and Post-installation Operation

•

Quarter Trim Upper Removal and Installation (Refer to 

GROUP 52A, Trims 

P.52A-18

).

AC107211

AB

Adhesive: 3M ATD Part No. 8609 Super Fast Urethane Auto Glass Sealant or equivalent and 
3M ATD Part No. 8608 Super Fast Urethane Primer or equivalent

Units: mm

Section A – A

15

15

15

Section B – B

Section C – C

A

A

C

C

B

B

Seal line

Ceramic line

Mark

Apply the primer and adhesive 

along the fictitious lines (seal line) 

between each of the marks.

Seal line

Ceramic line

Seal line 

center

Primer

Seal line

center

Primer

Seal line

center

Primer

1

1

1

Align the tape 
end with the quarter 
window glass mark.

Adhesive tape: Double-sided tape [ 15 mm width, 15 mm length and 0.8 mm thickness ]

1

2

4

3

N

N

N

3

N

Removal steps

<<A>> >>B<<

1. Quarter window glass assembly

>>A<<

2. Dual lock fastener

>>A<<

3. Clip

>>A<<

4. Gasket

Removal steps (Continued)

WINDOW GLASS

BODY

42-17

REMOVAL SERVICE POINT

<<A>> QUARTER WINDOW GLASS REMOVAL

1. Apply cloth tape to protect the quarter window 

glass.

2. Use glass adhesive knife to cut away adhesive.

CAUTION

Inserting the adhesive knife too deeply into 
windshield adhesive may damage quarter 
window glass.
3. Keep the glass adhesive knife at right angles with 

body flange (from inside the vehicle), and put the 
blade at body flange. Then cut away adhesive 
along the body flange.

4. Make mating marks on the quarter window glass 

and body.

5. Use special tool window glass holder MB990480 

to remove the quarter window glass.

CAUTION

•

Be careful not to remove more adhesive than 
is necessary.

•

Be careful also not to damage the paintwork 
on the body surface with the knife. If the 
paintwork is damaged, repair the damaged 
area with repair paint or anti-rust agent.

6. Use a knife to cut away the remaining adhesive so 

that the thickness is within 2 mm around the entire 
circumference of the body flange.

7. Finish the flange surfaces so that they are 

smooth.

CAUTION

Allow the cleaned area to dry for at least three 
minutes. Do not touch any surface that has been 
cleaned.
8. When reusing the quarter window glass, remove 

the adhesive still adhering to the quarter window 
glass, and clean with isopropyl alcohol.

9. Clean the body side in the same way.

AC103600AD

Cloth tape

AC002060

AC301614AB

Glass adhesive knife

AC103605 AD

MB990480

ACX00476 AB

WINDOW GLASS

BODY

42-18

INSTALLATION SERVICE POINTS

>>A<< GASKET/CLIP/DUAL LOCK FASTENER 
INSTALLATION
1. Carry out the following procedure to re-install 

quarter window glass.

CAUTION

Do not forget gasket.

(1) Fit clips into body.

(2) Cut away clip fitting convex on quarter window 

glass.

NOTE: Convex gets broken when quarter 
window glass is removed.

CAUTION

Leave the degreased parts for 3 or more minutes 
to dry well, before starting on the next step. Do 
not touch the degreased parts.
2. Use isopropyl alcohol to degrease the inside and 

outside of the quarter window glass and the body 
flanges.

3. Assemble the dual lock fastener according to the 

standard location of the body flange.

4. Assemble the dual lock fastener to the quarter 

window glass relative to the body flange dual lock 
fastener.

>>B<< QUARTER WINDOW GLASS 
INSTALLATION
Install the quarter window glass using the same 
procedure as for the windshield installation (Refer to 

P.42-11

).

AC103606 AC

Cut off these convex parts

AC107213

AB

Dual lock fastener

Body flange end line