Mitsubishi Outlander (2003+). Manual - part 286

 

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Mitsubishi Outlander (2003+). Manual - part 286

 

 

SERVICE SPECIFICATIONS

POWER STEERING

37-3

CONSTRUCTION DIAGRAM

SERVICE SPECIFICATIONS

M1372000300364

AC300061 AB

Steering wheel

Steering column 
shaft assembly

Pressure hose 
assembly

Oil reservoir

Suction hose

Return hose

Oil pump assembly

Steering gear

Cooler tube assembly

Item

Standard value

Limit

Steering wheel free 
play mm

With engine running

-

30

With engine stopped

10 or less

-

Steering angle

Inside wheel

34

•

50’ 

–

 1

•

30’

-

Outside wheel (reference)

29

•

20’

-

Toe-in

At the centre of tyre tread mm

–

 2

-

Toe-angle (per wheel)

0

•

03’ 

–

 05’

-

Tie rod end ball joint starting torque N

¼

m

0.5 

-

 2.5

-

Tie rod swing resistance N [Tie rod swing torque N

¼

m]

-

 19 [1.5 

-

 4.9]

-

Stationary steering effort N [Fluctuation allowance N]

29 or less [5.9 or less]

-

Oil pump pressure 
MPa (750 

–

 100 r/min.)

Oil pump relief pressure

8.8 

-

 9.5

-

Pressure under no-load conditions

0.8 

-

 1.0

-

Steering gear retention hydraulic pressure

8.8 

-

 9.5

-

Oil pressure switch operating pressure 
MPa

OFF 

“

 ON

1.5 

-

 2.0

-

ON 

“

 OFF

0.7 

-

 2.0

-

Steering gear total pinion torque N

¼

m [Change in torque N

¼

m]

0.7 

-

 1.6 [0.4 or less]

-

Opening dimension of special tool boot band crimping tool 
(MB991561) mm

2.9

-

Band crimped width mm

2.4 

-

 2.8

-

LUBRICANTS

POWER STEERING

37-4

LUBRICANTS

M1372000400338

SEALANTS

M1372000500324

Item

Specified lubricant

Quantity

Power steering fluid

ATF DEXRON III or DEXRON II Approximately 1.0 L

Steering gear

Bearing

ATF DEXRON III or DEXRON II As required

O-ring and seal ring

Oil seal

Special tool (MB991213)

Pinion and valve assembly 
seal ring part

Bellows

Silicon grease

As required

Tie rod end ball joint

Multipurpose grease SAE J310, 
NLGI No.2 or equivalent

As required

Oil pump

Friction surface of rotor vane, 
cam ring and pump cover

ATF DEXRON III or DEXRON II As required

O-ring

Item

Specified sealant

Steering shaft cover assembly bolt hole on the toeboard

3M ATD Part No.8513 or equivalent

Steering gear

End plug

3M ATD Part No.8661, 8663 or 
equivalent

Rack support cover

SPECIAL TOOLS

POWER STEERING

37-5

SPECIAL TOOLS

M1372000600321

Tool

Number

Name

Use

MB991897

Ball joint remover

Knuckle and tie rod end ball joint 
disconnection

NOTE: Steering linkage puller 
(MB990635 or MB991113) is also 
available to disconnect knuckle and 
tie rod end ball joint.

MB990326

Preload socket

Tie rod end ball joint starting torque 
check

MB991548

Power steering oil 
pressure gauge 
adapter (Pump 
side)

Oil pump pressure test

MB991549

Power steering oil 
pressure gauge 
adapter (Hose 
side)

MB990662

Power steering oil 
pressure gauge

MB990784

Ornament remover Cover removal

MB990228 or 
MB991006

Preload socket

Steering gear total pinion torque 
check and adjustment

AC106827

MB990326

MB991548

MB991549

MB990662

MB990784

MB991006

SPECIAL TOOLS

POWER STEERING

37-6

MB991621

Rack support cover 
wrench

œ

Rack support adjustment

œ

Rack support cover removal

MB990925

Bearing and oil 
seal installer set

œ

Oil seal and bearing installation

œ

MB990927, MB990938, MB990939 
(For details, refer to GROUP 26, 
Special Tool

3

26



).

MB991120

Needle bearing 
puller

Needle roller bearing removal

MB991199

Oil seal and 
bearing installer

Oil seal installation

MB991197

Bar (long type)

MB991202

Oil seal and 
bearing installer

œ

Needle bearing installation

œ

Lower bearing installation

MB991213

Rack installer

Rack installation

MB991203

Oil seal and 
bearing installer

Oil seal and bearing installation

Tool

Number

Name

Use

MB991621

MB990925

MB991120

MB991199

AB

MB991197

MB991202

MB991212

MB991203

 

 

 

 

 

 

 

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