Mitsubishi Outlander (2003+). Manual - part 9

CRANKSHAFT PULLEY

ENGINE MECHANICAL

11A-13

CRANKSHAFT PULLEY

REMOVAL AND INSTALLATION

M1112001600409

Pre-removal Operation

œ

Under Cover Removal (Refer to GROUP 51, Under Cover 

3

51



).

Post-installation Operation

œ

Drive Belt Tension Check (Refer to 

3

11A



).

œ

Under Cover Installation (Refer to GROUP 51, Under 
Cover 

3

51



).

AC300537AB

25 ± 4 N·m

1

2

Removal steps

<<A>>

1.

Drive belt

2.

Crank shaft damper pulley

CRANKSHAFT PULLEY

ENGINE MECHANICAL

11A-14

REMOVAL SERVICE POINT

<<A>> DRIVE BELT REMOVAL
The following operations will be needed due to the 
serpentine drive system with the drive belt auto-
tensioner.

1. Securely insert the spindle handle or ratchet 

handle with a 12.7 mm insertion angle into the jig 
hole of the auto-tensioner, and turn the auto-
tensioner anti-clockwise until it hits the stopper.

CAUTION

To reuse the drive belt, draw an arrow indicating 
the rotating direction (clockwise) on the back of 
the belt using chalk.

2. Align hole A with hole B, insert an L-shaped 

hexagon wrench, etc. to fix and then remove the 
drive belt.

AC107640AC

Hole A

Auto-tensioner

Hole B

AC107641AB

L-shaped
hexagon
wrench

Auto-tensioner

CAMSHAFT AND VALVE STEM SEAL

ENGINE MECHANICAL

11A-15

CAMSHAFT AND VALVE STEM SEAL

REMOVAL AND INSTALLATION

M1112006600211

CAUTION

*Remove and assemble the marked parts in each cylinder unit.

Pre-removal Operation

œ

Engine Coolant Draining (Refer to GROUP 14, On-vehicle 
Service 

-

 Engine Coolant Replacement 

3

14



).

œ

Air Cleaner and Air Cleaner Bracket Removal (Refer to 
GROUP 15, Air Cleaner 

3

15



).

œ

Battery and Battery Tray Removal

œ

Valve Timing Belt Removal (Refer to 

3

11A



).

Post-installation Operation

œ

Valve Timing Belt Installation (Refer to 

3

11A



).

œ

Battery and Battery Tray Installation

œ

Air Cleaner and Air Cleaner Bracket installation (Refer to 
GROUP 15, Air Cleaner 

3

15



).

œ

Engine Coolant Refilling (Refer to GROUP 14, On-vehicle 
Service 

-

 Engine Coolant Replacement 

3

14



).

œ

Drive Belt Tension Check (Refer to 

3

11A



).

AC300538

1

12

9

8

7

6

5

11

4

3

2

AB

N

3.0 ± 0.5 N·m

11 ± 1 N·m

11 ± 1 N·m

3.5 ± 0.5 N·m

9.0 ± 2.0 N·m

11 ± 1 N·m

11 ± 1 N·m

10

N

8.8 ± 1.0 N·m

Removal steps

1.

Accelerator cable connection

2.

Rocker cover centre cover

3.

Crank angle sensor connector

4.

Control wiring harness connection

œ

Spark plug cables and ignition coils 
(Refer to GROUP 16, Ignition Coil 

3

16



).

5.

Rocker cover PCV hose

6.

Rocker cover breather hose

7.

Control wiring harness connection

>>N<<

8.

Rocker cover

>>M<<

9.

Camshaft end seal

10. Spark plug hole gaskets

Removal steps

&RQWLQXHG

CAMSHAFT AND VALVE STEM SEAL

ENGINE MECHANICAL

11A-16

>>L<<

11. Rocker cover gasket

<<A>>

>>K<<

12. Radiator upper hose connection

Removal steps

&RQWLQXHG

AC300539

19

18

17

16

15

14

13

29

28

27

26

25

24

23

22

20

21

34*

33*

32*

30

31*

AB

N

N

N

35*

33*

32*

31*

N

Apply engine oil to all 
moving parts before
installation.

11 ± 1 N·m

20 ± 1 N·m

89 ± 9 N·m

14 ± 1 N·m

22 ± 4 N·m

10 ± 2 N·m

25 ± 4 N·m

Removal steps

13. Camshaft position sensor support 

cover

14. Camshaft position sensor support 

cover gasket

>>J<<

15. Camshaft position sensing cylinder

>>I<<

16. Camshaft position sensor support

<<B>>

>>H<<

17. Camshaft sprockets

>>G<<

18. Camshaft oil seals

>>F<<

19. Camshaft bearing caps, front

>>F<<

20. Camshaft bearing caps, rear

>>F<<

21. Camshaft bearing caps, No.2

>>F<<

22. Camshaft bearing caps, No.5

>>F<<

23. Camshaft bearing caps, No.3

>>F<<

24. Camshaft bearing caps, No.4

>>E<<

25. Inlet camshaft

>>E<<

26. Exhaust camshaft
27. Rocker arms

>>D<<

28. Rocker arm lash adjusters
29. Oil delivery body
30. Spark plugs

<<C>>

>>C<<

31. Valve spring retainer locks
32. Valve spring retainers

>>B<<

33. Valve springs

>>A<<

34. Inlet valve stem seals

>>A<<

35. Exhaust valve stem seals

Removal steps

&RQWLQXHG