Mitsubishi Montero (2002-2004). Manual - part 5

WINDOW GLASS

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BODY

42-17

REMOVAL SERVICE POINT

<<A>> QUARTER WINDOW GLASS/QUARTER WINDOW
MOLDING REMOVAL
Remove the quarter window glass using the same procedure
as for windshield removal (Refer to

P.42-13

INSTALLATION SERVICE POINT

>>A<< QUARTER WINDOW MOLDING/QUARTER WINDOW
GLASS INSTALLATION
1. Remove old adhesive remaining at the groove of the quarter

window molding and quarter window glass

CAUTION

Allow the degreased portion to dry for at least three min-
utes before proceeding to the next procedure. Do not
touch any surface that has been cleaned.
2. Apply the primer sufficiently on the portion of the quarter

window glass to adhere evenly and without blur.

3. After applying the specified sealant on the specified area of

the quarter window glass, mount the quarter window
molding on the quarter window glass.

ACX00483

QUARTER WINDOW
GLASS

UNIT: mm (in)

QUARTER WINDOW
GLASS

15 (0.6)

8.5 (0.33)

15 (0.6)

ADHESIVE: 3M AAD PART NO. 8513
GROMMETED WINDSHIELD SEALANT
OR EQUIVALENT

WINDOW GLASS

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BODY

42-18

BACK DOOR WINDOW GLASS

REMOVAL AND INSTALLATION

M1422001900060

REMOVAL SERVICE POINT

<<A>> BACK DOOR GLASS REMOVAL
Remove the back door glass using the same procedure as for
the windshield (Refer to

P.42-13

Pre-removal and Post-installation Operation
• Back Door Upper Trim Removal and Installation (Refer to

P.42-52

• Spare tire Removal and Installation

X0024CA

X0025CA

X0026CA

X1162CA

ACX00485

SECTION A A

SECTION B B

SECTION C C

SECTION D D

UNIT: mm (in)

PRIMER

13 (0.5)

PRIMER

18 (0.7)

24.5

(0.95)

ADHESIVE: 3M AAD PART NO. 8609 AND NO. 8608 OR EQUIVALENT

12 (0.46)

12.5 (0.49)

12.5 (0.46)

PRIMER

REMOVAL STEPS
1. HARNESS CONNECTOR

<<A>> >>A<<

2. BACK DOOR GLASS

>>A<<

3. DUAL LOCK FASTENER

>>A<<

4. GLASS STOPPER

>>A<<

5. WINDOW DAM

REMOVAL STEPS (Continued)

WINDOW GLASS

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BODY

42-19

INSTALLATION SERVICE POINT

>>A<< WINDOW DAM/GLASS STOPPER/DUAL LOCK FAS-
TENER/BACK DOOR GLASS
1. Use 3M

ä AAD Part number 8906 or equivalent to degrease

the inside and outside edges of the back door glass and the
surface of the body flange.

2. Mount the window dam.

3. Attach the dual lock fastener at the specified position on the

body flange.

4. Attach the dual lock fastener and the glass stopper on the

back door glass at the corresponding location to the
mounting portion of the dual lock fastener and the glass
stopper on the body flange.

5. Apply primer and adhesive (Refer to

P.42-18

6. Install the glass in the same way as for the windshield (Refer

P.42-13

ACX00492

ALIGN THE BACK DOOR
GLASS END WITH THE
WINDOW DAM END

WINDOW DAM

ALIGN WITH EDGE
OF GLASS

BACK DOOR GLASS

SECTION A A

WINDOW DAM INSTALLATION POSITION

ACX00494

DUAL LOCK FASTENER

RAISED SECTION
OF BODY FLANGE

GLASS STOPPER
INSTALLATION HOLES

DOOR

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42-20

DOOR

GENERAL DESCRIPTION

M1423000100202

OPERATION

CENTRAL DOOR LOCKING SYSTEM
The central door locking system operates the door
lock actuator to lock or unlock the doors using the
operation of the door lock switch or key built into the
driver's side inside door lock knob and power window
(main or sub) switch. The system has the following
operations and features:

• All doors can be locked or unlocked using the

door (LH or RH) key cylinder key operation.

• All doors can be locked using the driver's inside

door lock knob.

• All doors can be locked using the door lock

switch built into the power window (main or sub)
switch.

• You cannot lock an open door if the key is in the

ignition switch. The key reminder function auto-
matically unlocks all doors when the door is
locked.

Power windows
Power windows are used in all vehicles. When the
power window (main or sub) switch is operated, the
door windows will open or close. This system has the
following operations and features:

• When the power window main switch lock/unlock

switch is locked, the door windows can only be
opened or closed by the power window main
switch on the driver's door.

• When all doors are closed and the ignition is

turned off, the power windows can be operated
for 30 seconds from the time the ignition is turned
off.

• The power window main switch contains a one-

touch down switch that will automatically fully
open driver's side door window only.

CENTRAL DOOR LOCKING SYSTEM DIAGNOSIS

M1427000700035

The central door locking system is controlled by the
smart wiring system (SWS). For troubleshooting,
refer to GROUP 54B, Diagnosis

P.54Bb-2

POWER WINDOW DIAGNOSIS

M1429000700116

The power window is controlled by the simplified wir-
ing system (SWS). For troubleshooting, refer to
GROUP 54B, Diagnosis

P.54Bb-2

DOOR DIAGNOSIS

M1423000700055

The central door locking system is controlled by the
Simplified by the Simplified Wiring System (SWS).
Refer to GROUP 54B, Diagnosis for troubleshooting

P.54Bb-2

INTRODUCTION TO GLASS AND DOOR DIAGNOSIS

M1423007300058

Glass and door faults include water leaks and
improper opening and closing. Causes for these
faults can include faults in the glass, weatherstrip,
drain hole, waterproof film or door installation.

GLASS AND DOOR DIAGNOSTIC TROUBLESHOOTING STRATEGY

M1423006700042

Use these steps to plan your diagnostic strategy. If
you follow them carefully, you will be sure that you
have exhausted most of the possible ways to find a
glass and door fault.
1. Gather information from the customer.

2. Verify that the condition described by the

customer exists.

3. Find the malfunction by following the Symptom

Chart.

4. Verify malfunction is eliminated.

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