Mitsubishi Galant (2004+). Manual - part 577

 

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Mitsubishi Galant (2004+). Manual - part 577

 

 

LOOSE PANEL

TSB Revision

BODY

42-87

COWL TOP COVER OUTER 
REMOVAL STEPS

FRONT DECK GARNISH (REFER 
TO GROUP 51, WINDSHIELD 
WIPER 

P.51-16

.)

2. COWL TOP COVER OUTER

UPPER FRAME TO FRONT PILLAR 
BRACE REMOVAL STEPS

SPLASH SHIELD (REFER TO 

P.42-10

.)

3. UPPER FRAME TO FRONT PILLAR 

BRACE
AIR GUIDE PANEL REMOVAL 
STEPS

FRONT BUMPER ASSEMBLY 
(REFER TO GROUP 51, FRONT 
BUMPER 

P.51-2

.)

4. AIR GUIDE PANEL CENTER

FRONT BUMPER 
REINFORCEMENT ASSEMBLY 
(REFER TO GROUP 51, FRONT 
BUMPER 

P.51-2

.)

5. AIR GUIDE PANEL SIDE

FRONT BUMPER 
REINFORCEMENT BRACKET 
REMOVAL STEPS

FRONT BUMPER 
REINFORCEMENT ASSEMBLY 
(REFER TO GROUP 51, FRONT 
BUMPER 

P.51-2

.)

5. AIR GUIDE PANEL SIDE
6. FRONT BUMPER 

REINFORCEMENT BRACKET
FRONT END STRUCTURE BAR 
REMOVAL STEPS

RADIATOR GRILLE (REFER TO 
GROUP 51, RADIATOR GRILLE 

P.51-5

.)

FRONT BUMPER MOUNTING 
CLIPS UPPER (REFER TO GROUP 
51, FRONT BUMPER 

P.51-2

.)

HOOD DAMPER AND HOOD LATCH 
(REFER TO 

P.42-8

.)

7. COOLER TUBE ASSEMBLY 

MOUNTING BOLT <2.4L ENGINE>

8. FRONT END STRUCTURE BAR

SPECIFICATIONS

TSB Revision

BODY

42-88

SPECIFICATIONS

FASTENER TIGHTENING SPECIFICATIONS

M1421005300216

ITEM

SPECIFICATION

Hood
Hood hinge bolt (body side)

12 

± 2 N⋅m (102 ± 22 in-lb)

Hood hinge bolt (hood side)

12 

± 2 N⋅m (102 ± 22 in-lb)

Hood hinge nut (body side)

12 

± 2 N⋅m (102 ± 22 in-lb)

Hood latch bolt

9.0 

± 2.0 N⋅m (80 ± 17 in-lb)

Strut tower bar
Strut tower bar nut

12 

± 2 N⋅m (102 ± 22 in-lb)

Strut tower bar bracket nut

48 

± 7 N⋅m (36 ± 5 ft-lb)

Door
Door check bolt (body side)

9.0 

± 2.0 N⋅m (80 ± 17 in-lb)

Door check bolt (door side)

5.0 

± 1.0 N⋅m (44 ± 9 in-lb)

Door hinge bolt (body side)

27 

± 5 N⋅m (20 ± 4 ft-lb)

Door hinge bolt (door side)

21 

± 4 N⋅m (16 ± 2 ft-lb)

Door outside handle bolt

5.0 

± 1.0 N⋅m (44 ± 9 in-lb)

Door latch assembly screw

5.9 

± 1.0 N⋅m (52 ± 9 in-lb)

Door switch screw

3.9 

± 1.0 N⋅m (35 ± 8 in-lb)

Striker screw

24 

± 3 N⋅m (18 ± 2 ft-lb)

Trunk lid
Trunk lid hinge bolt (body side)

13 

± 2 N⋅m (111 ± 22 in-lb)

Trunk lid hinge bolt (trunk lid side)

13 

± 2 N⋅m (111 ± 22 in-lb)

Trunk lid hinge nut (trunk lid side)

13 

± 2 N⋅m (111 ± 22 in-lb)

Trunk lid latch bolt

9.0 

± 2.0 N⋅m (80 ± 17 in-lb)

Trunk lid striker bolt

5.0 

± 1.0 N⋅m (44 ± 9 in-lb)

Sunroof
Roof lid glass screw

4.0 

± 0.5 N⋅m (36 ± 4 in-lb)

Sunroof drip plate screw

2.0 N

⋅m (18 in-lb)

Sunroof housing screw

2.0 N

⋅m (18 in-lb)

Sunroof motor bolt

5.4 N

⋅m (48 in-lb)

Loose panel
Cowl top cover outer bolt

11 

± 2 N⋅m (98 ± 17 in-lb)

Front end structure bar bolt

22 

± 4 N⋅m (16 ± 2 ft-lb)

12 

± 2 N⋅m (102 ± 22 in-lb)

11 

± 2 N⋅m (98 ± 17 in-lb)

Front floor backbone brace bolt

22 

± 4 N⋅m (16 ± 2 ft-lb)

Upper frame to front pillar brace bolt

22 

± 4 N⋅m (16 ± 2 ft-lb)

SPECIFICATIONS

TSB Revision

BODY

42-89

SERVICE SPECIFICATIONS

M1421000300299

<DOOR>

<SUNROOF>

SEALANT AND ADHESIVES

M1421000500204

<WINDOW GLASS>

<DOOR>

<TRUNK LID>

ITEM

STANDARD VALUE

Door inside handle knob play mm 
(in)

Front

26.1 - 58.1 (1.028 - 2.287) [Target 
value 41 (1.61)]

Rear

30.3 - 58.1 (1.193 - 2.287) [Target 
value 41 (1.61)]

Door inside handle lock knob stroke mm (in)

21.6 (0.850)

Door outside handle play mm (in) Front

10 

± 3.5 (0.39 ± 0.138)

Rear

11.2 

± 4 (0.441 ± 0.16)

Power window operation current A

± 1 [Power supply voltage 14.5 ± 

0.5V 25

°C (77°F)]

ITEM

STANDARD VALUE

Roof lid glass operation current A

7 or less [at 20

°C(68°F)]

ITEM

SPECIFIED ADHESIVE

Rear window glass

3 M

 AAD part No. 8609 super fast urethane and 3 M AAD part No. 

8608 super fast urethane primer or equivalent

Windshield

ITEM

SPECIFIED SEALANT 

REMARK

Waterproof film

3 M

AAD Part No. 8633 or equivalent

Ribbon sealer

ITEM

SPECIFIED ADHESIVE TAPE

Front door opening outer 
weatherstrip

Adhesive tape: Double-sided tape [7 mm (0.28 in) width, 85 mm (3.35 
in) length and 0.8 mm (0.03 in) thickness]

Rear door opening outer 
weatherstrip

Adhesive tape: Double-sided tape [7 mm (0.28 in) width, 50 mm (1.97 
in) length and 0.8 mm (0.031 in) thickness]

ITEM

SPECIFIED SEALANT 

REMARK

Trunk lid hinge

3 M

AAD part No. 8531 Heavy drip check sealer, 

3 M

AAD part No. 8646 Automotive joint and 

seam sealer or equivalent

Body sealer

SPECIFICATIONS

TSB Revision

BODY

42-90

COMPONENT IDENTIFICATIONS

M1421005400246

<DOOR CHECK>

<DOOR OPENING OUTER WEATHERSTRIP>

APPLICABLE LOCATION

IDENTIFICATION MARK

LH

Front door

P4FL

Rear door

P4RL

RH

Front door

P4FR

Rear door

P4RR

APPLICABLE SIDE

IDENTIFICATION CLIP COLOR

LH

Front door

Pink

Rear door

Yellow

RH

Front door

Turquoise

Rear door

Blue

 

 

 

 

 

 

 

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