Mitsubishi Galant 9G. Manual - part 326

 

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Mitsubishi Galant 9G. Manual - part 326

 

 

ENGINE ASSEMBLY

TSB Revision

ENGINE MECHANICAL <2.4L ENGINE>

11A-20

AC306532

1

3

2

4

5.0 ± 1.0 N·m
44 ± 9 in-lb

9.0 ± 2.0 N·m
80 ± 17 in-lb

5.0 ± 1.0 N·m
44 ± 9 in-lb

9.0 ± 2.0 N·m
80 ± 17 in-lb

9.0 ± 2.0 N·m
80 ± 17 in-lb

AB

REMOVAL STEPS

1.

CONTROL WIRING HARNESS 
CONNECTION

2.

EVAPORATIVE EMISSION 
VACUUM HOSE CONNECTION

>>E<<

3.

BRAKE BOOSTER VACUUM 
HOSE CONNECTION

<<A>>

4.

DRIVE BELT

REMOVAL STEPS (Continued)

ENGINE ASSEMBLY

TSB Revision

ENGINE MECHANICAL <2.4L ENGINE>

11A-21

Required Special Tools:

• MB991454: Engine Hanger Balancer

• MB991527: Hanger

• MB991895: Engine Hanger

• MB991928: Engine Hanger

AC306533AB

(ENGINE OIL)

13

12

10

9

8

6

5

11

24 ± 4 N·m
18 ± 3 ft-lb

44 ± 10 N·m
33 ± 7 ft-lb

83 ± 12 N·m*
61 ± 9 ft-lb* 

58 ± 7 N·m*
43 ± 5 ft-lb* 

N

23 ± 3 N·m
17 ± 2 ft-lb

23 ± 3 N·m
17 ± 2 ft-lb

7

58 ± 7 N·m*
43 ± 5 ft-lb* 

12 ± 2 N·m
102 ± 22 in-lb

9.0 ± 2.0 N·m
80 ± 17 in-lb

REMOVAL STEPS

<<B>>

5.

POWER STEERING OIL PUMP 
AND BRACKET ASSEMBLY 

<<C>>

6.

A/C COMPRESSOR AND 
CLUTCH ASSEMBLY

<<D>>

7.

ATF WARMER (TRANSMISSION 
FLUID COOLER) AND BRACKET 
ASSEMBLY

8.

HEATER WATER HOSES 
CONNECTION

<<E>>>D<<

9.

FUEL HIGH-PRESSURE HOSE 
CONNECTION

<<F>>

>>C<<

TRANSAXLE ASSEMBLY

10. GROUNDING CABLE 

CONNECTION

<<G>>

POWER STEERING OIL 
RESERVOIR

11. SELF-LOCKING NUTS

<<H>>

>>B<<

12. ENGINE FRONT MOUNTING 

BRACKET

<<I>>

>>A<<

13. ENGINE ASSEMBLY

REMOVAL STEPS (Continued)

ENGINE ASSEMBLY

TSB Revision

ENGINE MECHANICAL <2.4L ENGINE>

11A-22

REMOVAL SERVICE POINTS

.

<<A>> DRIVE BELT REMOVAL

The following operations will be needed due to the introduction 
of the serpentine drive system with the drive belt auto-ten-
sioner.
1. Securely insert the spindle handle or ratchet handle with a 

12.7 mm (1/2-inch) insertion angle into the jig hole of the 
auto-tensioner. 

2. Rotate the auto-tensioner counterclockwise and align hole A 

with hole B.

CAUTION

To reuse the drive belt, draw an arrow indicating the rotat-
ing direction (clockwise) on the back of the belt using 
chalk, etc.

3. Insert an L-shaped hexagon wrench, etc. into the hole to fix 

and then remove the drive belt.

.

<<B>> POWER STEERING OIL PUMP AND 
BRACKET ASSEMBLY REMOVAL

With the hose installed, remove the power steering oil pump 
and bracket assembly from the engine assembly.
NOTE: After removing the power steering oil pump and bracket 
assembly, secure it with a cord in the location where the 
removal and installation of the engine assembly cannot be hin-
dered. 

.

<<C>> A/C COMPRESSOR AND CLUTCH 
ASSEMBLY REMOVAL

With the hose installed, remove the A/C compressor and clutch 
assembly from the bracket.
NOTE: After removing the A/C compressor and clutch assem-
bly, secure it with a cord in the location where the removal and 
installation of the engine assembly cannot be hindered. 

.

<<D>> ATF WARMER (TRANSMISSION FLUID 
COOLER) AND BRACKET ASSEMBLY REMOVAL

With the hose installed, remove the ATF warmer (transmission 
fluid cooler) &bracket assembly from the transmission case 
front roll stopper bracket.

.

AC301703

AC301704AB

AUTO-TENSIONER

HOLE B

HOLE A

AC301705AB

AUTO-TENSIONER

L-SHAPED
HEXAGON
WRENCH

ENGINE ASSEMBLY

TSB Revision

ENGINE MECHANICAL <2.4L ENGINE>

11A-23

<<E>> FUEL HIGH-PRESSURE HOSE REMOVAL

1. Remove the fuel high-pressure hose stopper.

2. Remove the fuel high-pressure hose in the direction shown 

in the figure while the retainer is pulled up. 
NOTE: If the retainer is released, install it after removing the 
fuel high-pressure hose.

.

<<F>> TRANSAXLE ASSEMBLY REMOVAL

1. Frame front end structure bar provisorily.

NOTE: Secure A/C condenser and front end structure bar 
with a cord in the location where the removal and installation 
of the engine assembly cannot be hindered.

2. Remove the transaxle assembly. (Refer to GROUP 23A, 

Transaxle Assembly 

P.23A-387

).

.

<<G>> POWER STEERING OIL RESERVOIR 
REMOVAL

With the hose installed, remove the power steering oil reservoir 
from the vehicle. (Refer to GROUP 37, Power Steering Hoses 

P.37-58

).

NOTE: After removing the power steering oil reservoir, secure it 
with a cord in the location where the removal and installation of 
the engine front mounting bracket cannot be hindered. 

.

<<H>> ENGINE FRONT MOUNTING BRACKET 
REMOVAL

1. Support the engine with a garage jack.
2. Remove the following special tool.

AC304581

AB

STOPPER

AC304582

AB

RETAINER 

AC307148

AB

FRONT END 
STRUCTURE BAR

 

 

 

 

 

 

 

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