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Mitsubishi Galant 9G. Manual - part 327

ENGINE ASSEMBLY

TSB Revision

ENGINE MECHANICAL <2.4L ENGINE>

11A-24

(1) <Special tool MB991895 is used>

Remove special tool MB991895.

(2) <Special tool MB991928 is used>

Remove special tool MB991928.

3. Hold the engine assembly with a chain block, etc.
4. Place a garage jack against the engine oil pan with a piece

of wood in between so that the weight of the engine
assembly is no longer being applied to the engine front
mounting bracket.

5. Loosen the engine front mounting bracket mounting nuts

and bolts, and remove the engine front mounting bracket.

<<I>> ENGINE ASSEMBLY REMOVAL

After checking that all cables, hoses and wiring harness con-
nectors and so on are disconnected from the engine, lift the
chain block slowly to remove the engine assembly upward from
the engine compartment.

INSTALLATION SERVICE POINTS

>>A<< ENGINE ASSEMBLY INSTALLATION

Install the engine assembly, being careful not to pinch the
cables, hoses or wiring harness connectors.

AC306198

MB991527

MB991454

MB991895

AC306200

MB991928

MB991527

MB991454

AC306753AB

MB991527

MB991454

AC306753AB

MB991527

MB991454

ENGINE ASSEMBLY

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ENGINE MECHANICAL <2.4L ENGINE>

11A-25

>>B<< ENGINE FRONT MOUNTING BRACKET
INSTALLATION

1. Place a garage jack against the engine oil pan with a piece

of wood in between, and install the engine front mounting
bracket while adjusting the position of the engine.

2. Support the engine assembly with a garage jack.
3. Remove the chain block.
4. Use the following special tool as during removal to support

the engine.

(1) <Special tool MB991895 is used>

Set special tool MB991895. (Refer to GROUP 23A,
Transaxle Assembly

P.23A-387

(2) <Special tool MB991928 is used>

Set special tool MB991928. (Refer to GROUP 23A,
Transaxle Assembly

P.23A-387

>>C<<TRANSAXLE ASSEMBLY INSTALLATION

1. Install the transaxle assembly. (Refer to GROUP 23A,

Transaxle Assembly

P.23A-387

2. Remove the front end structure bar.

AC306198

MB991527

MB991454

MB991895

AC306200

MB991928

MB991527

MB991454

AC307148

FRONT END
STRUCTURE BAR

ENGINE ASSEMBLY

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ENGINE MECHANICAL <2.4L ENGINE>

11A-26

>>D<< FUEL HIGH-PRESSURE HOSE
INSTALLATION

CAUTION

After connecting the fuel high-pressure hose, slightly pull
it to ensure that it is installed securely. Also confirm that
there is a play approximately 3 mm (0.12 inch). Then install
the stopper securely.
Apply a small amount of engine oil to the fuel line pipe and then
install the fuel high-pressure hose.

>>E<< BRAKE BOOSTER VACUUM HOSE
CONNECTION

Insert vacuum hose with its paint mark facing upward.

AC301864AB

3 mm
(0.12 in)

FUEL
HIGH-PRESSURE
HOSE

FUEL LINE PIPE
(ENGINE OIL APPLIED)

AC304583

STOPPER

AC305104

PAINT
MARK

CRANKSHAFT PULLEY

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ENGINE MECHANICAL <2.4L ENGINE>

11A-27

CRANKSHAFT PULLEY

REMOVAL AND INSTALLATION

M1112001600487

REMOVAL SERVICE POINT

<<A>> DRIVE BELT REMOVAL

The following operations will be needed due to the introduction
of the serpentine drive system with the drive belt auto-ten-
sioner.
1. Securely insert the spindle handle or ratchet handle with a

12.7 mm (1/2-inch) insertion angle into the jig hole of the
auto-tensioner.

2. Rotate the auto-tensioner counterclockwise and align hole A

with hole B.

Pre-removal Operation
• Side Under Cover Removal (Refer to GROUP 51, Under

Cover

P.51-11

Post-installation Operation
• Drive Belt Tension Check (Refer to

P.11A-8

• Side Under Cover Installation (Refer to GROUP 51,

Under Cover

P.51-11

AC306534