Mitsubishi Galant 9G. Manual - part 1632

 

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Mitsubishi Galant 9G. Manual - part 1632

 

 

TSB Revision

ALPHABETICAL INDEX

2

Brake Disc

Pad Wear Check ...........................................................

00-58

Brake Fluid Level Sensor Check .......................................

35A-18

Brake Hoses

Check ............................................................................

00-59

Brake Pad

Wear Check ...................................................................

00-58

Brake Pedal.......................................................................

35A-24

Brake Pedal

Check and Adjustment ..................................................

35A-13

Brake Rotor

Disc, Check ...................................................................

35A-20

Bumper

Front ..............................................................................

51-2

Rear ...............................................................................

51-4

C

Camshaft <2.4L Engine>...................................................

11A-28

Camshaft <3.8L Engine>...................................................

11C-27

Camshaft

Overhaul <2.4L Engine>................................................

11B-30

Overhaul <3.8L Engine>................................................

11D-24

Camshaft Oil Seal .............................................................

11C-24

Camshaft Position Sensor.................................................

16-42

Camshaft Position Sensor

2.4L ENGINE.................................................................

16-42

3.8L ENGINE.................................................................

16-42

Check ............................................................................

16-39

Canister

Evaporative Emission ....................................................

17-95

Catalytic Converter............................................................

17-96

Caution Labels ..................................................................

55A-5

Centermember ..................................................................

32-7

Central Door Locking System............................................

54B-132

Central Door Locking  System

Circuit Diagram ..............................................................

90-138

Diagnosis .......................................................................

42-23

Centralized Junction

Circuit Diagram ..............................................................

90-15

Charging System...............................................................

16-3

Charging System

Circuit Diagram ..............................................................

90-34

Diagnosis .......................................................................

16-4

Check Valve

Operating Check............................................................

35A-15

Clearance Around Hood

Adjustment.....................................................................

42-6

Clock Spring......................................................................

52B-369

Column Switch ..................................................................

54A-128

Column Switch

Removal and Installation ...............................................

54A-128

Combination Meters ..........................................................

54A-49

Combination Meters ..........................................................

54A-106

Combination Meters

Diagnosis .......................................................................

54A-49

Compass

Calibration

MIDDLE GRADE TYPE.............................................

54A-275

Compression Pressure

Check <2.4L Engine> ....................................................

11A-16

Check <3.8L Engine> ....................................................

11C-11

Compressor (A/C)

Noise Check ..................................................................

55A-262

Compressor Assembly......................................................

55A-277

Connecting Rod

Overhaul <3.8L Engine>................................................

11D-44

Overhaul <2.4L Engine>................................................

11B-52

Connector Inspection ........................................................

00E-2

Control Relay

Check.............................................................................

23A-375

Control Unit Location .........................................................

70-15

Controller Area Network  (CAN)

Circuit Diagram..............................................................

90-274

Coolant

Engine, Change.............................................................

00-56

Coolant Hoses

Heater Hose Inspect......................................................

00-58

Radiator Hose Inspect...................................................

00-58

Cooling System

Circuit Diagram..............................................................

90-56

Crankcase Ventilation  System

Check.............................................................................

17-82

Crankshaft

Overhaul <2.4L Engine>................................................

11B-61

Overhaul <3.8L Engine>................................................

11D-53

Crankshaft Front Oil Seal ..................................................

11C-40

Crankshaft Oil Seal <3.8L Engine> ...................................

11C-40

Crankshaft Oil Seal <2.4L Engine> ...................................

11A-40

Crankshaft Position Sensor ...............................................

16-43

Crankshaft Position Sensor

2.4L ENGINE.................................................................

16-43

3.8L ENGINE.................................................................

16-44

Check.............................................................................

17-92

Check.............................................................................

23A-374

Crankshaft Pulley ..............................................................

11A-27

Crankshaft Rear Oil Seal...................................................

11C-42

Crossmember ....................................................................

32-10

Crossmember ....................................................................

34-23

Crossmember

Inspection ......................................................................

32-19

Cylinder Block

Overhaul <2.4L Engine>................................................

11B-61

Overhaul <3.8L Engine>................................................

11D-53

Cylinder Block Heater Unit ................................................

11A-64

Cylinder Head

Overhaul <2.4L Engine>................................................

11B-34

Overhaul <3.8L Engine>................................................

11D-30

Cylinder Head Gasket <2.4L Engine> ...............................

11A-43

Cylinder Head Gasket <3.8L Engine> ...............................

11C-44

D

Defogger ............................................................................

54A-213

Defogger

Circuit Diagram..............................................................

90-188

Diagnosis

A/T Faulty Operation Prevention Mechanism................

23A-353

Anti-Lock Braking System (ABS)...................................

35B-4

Auto A/C ........................................................................

55B-4

Auto-cruise Control System...........................................

17-10

Automatic Transaxle......................................................

23A-14

Basic Brake System.......................................................

35A-3

Body...............................................................................

42-4

Central Door Locking System........................................

42-23

Charging System ...........................................................

16-4

Combination Meters.......................................................

54A-49

Door...............................................................................

42-23

Emission Control System...............................................

17-75

Engine <3.8L Engine>...................................................

11C-3

Engine <2.4L Engine>...................................................

11A-3

Engine Control System..................................................

17-3

Engine Cooling ..............................................................

14-3

Equipment......................................................................

54A-213

Equipment......................................................................

54A-130

Equipment......................................................................

54A-9

Exterior ..........................................................................

51-12

Front Axle ......................................................................

26-3

Front Suspension...........................................................

33-2

TSB Revision

3

ALPHABETICAL INDEX

Fuel Supply....................................................................

13C-2

Heated Door Mirror........................................................

51-25

Immobilizer System .......................................................

54A-9

Intake and Exhaust........................................................

15-2

Keyless Entry System....................................................

42-66

Multiport Fuel Injection (MFI) <2.4L Engine> ................

13A-6

Multiport Fuel Injection (MFI) <3.8L Engine> ................

13B-6

Parking Brake................................................................

36-2

Power Steering ..............................................................

37-4

Power Window...............................................................

42-23

Rear Axle .......................................................................

27-2

Rear Suspension...........................................................

34-2

Seat Belt........................................................................

52A-2

SRS Air Bag ..................................................................

52B-29

Starting System .............................................................

16-25

Sunroof..........................................................................

42-73

SWS ..............................................................................

54B-10

Tire ................................................................................

31-2

Traction Control System (TCL) ......................................

13D-2

Trouble Code, ABS........................................................

35B-5

Trunk Lid........................................................................

42-59

Wheel ............................................................................

31-2

Window Glass................................................................

42-14

Differential.........................................................................

23B-76

Differential

Disassembly and Assembly...........................................

23B-76

Disc Brake

Pad Wear Check ...........................................................

00-58

Disc Brake Pad

Check and Adjustment ..................................................

35A-18

Disc Brake Rotor

Check ............................................................................

35A-20

Disk Brake.........................................................................

35A-30

Dome Light........................................................................

54A-120

Dome Light

Circuit Diagram ..............................................................

90-102

Door...................................................................................

42-23

Door...................................................................................

42-37

Door

Diagnosis .......................................................................

42-23

Front and Rear, Fit Adjustment......................................

42-30

Glass and Regulator......................................................

42-39

Handle and Latch ..........................................................

42-46

Mirror .............................................................................

51-41

Mirror .............................................................................

51-25

Opening Weather-strip ..................................................

42-52

Outside Handle Play Adjustment...................................

42-35

Switch Check .................................................................

42-38

Door Ajar Warning Tone  Alarm

Circuit Diagram ..............................................................

90-268

Door Inside Handle

Play Check ....................................................................

42-35

Door Mirror Heater

Circuit Diagram ..............................................................

90-188

Door Trim...........................................................................

52A-13

Door Trim

Removal and Installation ...............................................

52A-13

Door Trims

Disassembly and Assembly...........................................

52A-16

Drive Belt

Overhaul ........................................................................

11D-4

Power Steering, Tension Check.....................................

37-20

Tension Check and Adjustment <2.4L Engine>.............

11A-8

Tension Check and Adjustment <3.8L Engine>.............

11C-8

Drive Belts for Air Conditioning

Check ............................................................................

00-45

Drive Belts for Generator

Check ............................................................................

00-45

Drive Belts for Power Steering Pump

Check ............................................................................

00-45

Drive Plate

Overhaul <2.4L Engine>................................................

11B-61

Overhaul <3.8L Engine>................................................

11D-53

Drive Shaft Oil Seal ...........................................................

23B-84

Drive Shaft Oil Seal

Disassembly and Assembly...........................................

23B-84

Driveshaft

BJ Boot Replacement....................................................

26-26

Front Axle ......................................................................

26-13

Driveshaft Boots

Check.............................................................................

00-59

Drum

Inspection ......................................................................

36-11

Ducts .................................................................................

55A-287

E

ECU Terminal

Check.............................................................................

13D-41

Check.............................................................................

54A-279

Check.............................................................................

54B-549

Check.............................................................................

54A-35

EGR System......................................................................

17-89

EGR Valve

Check.............................................................................

17-90

Check.............................................................................

13B-1188

Check.............................................................................

13A-1136

Cleaning.........................................................................

17-92

Electrical System

Check.............................................................................

00E-12

Electronic Brake-Force Distribution (EBD)

Circuit Diagram

VEHICLES WITH TRACTION CONTROL (TCL).......

90-230

VEHICLES WITHOUT TRACTION CONTROL  (TCL)

90-224

Element, Air Cleaner

Replace..........................................................................

00-43

Emission Control ...............................................................

17-75

Emission Control System

Diagnosis.......................................................................

17-75

Emission Control System, Evaporative

Check for Clogging........................................................

00-43

Check for Leaks.............................................................

00-43

Engine

Adhesive <3.8L Engine>................................................

11C-58

Adhesive <2.4L Engine>................................................

11A-68

Assembly <2.4L Engine>...............................................

11A-19

Assembly <3.8L Engine>...............................................

11C-16

Auto-tensioner ...............................................................

11A-8

Camshaft Oil Seal..........................................................

11C-24

Compression Pressure <3.8L Engine>..........................

11C-11

Compression Pressure <2.4L Engine>..........................

11A-16

Crankshaft Front Oil Seal ..............................................

11C-40

Crankshaft Oil Seal <3.8L Engine> ...............................

11C-40

Crankshaft Oil Seal <2.4L Engine> ...............................

11A-40

Crankshaft Rear Oil Seal...............................................

11C-42

Cylinder Head Gasket <3.8L Engine> ...........................

11C-44

Cylinder Head Gasket <2.4L Engine> ...........................

11A-43

Diagnosis <3.8L Engine>...............................................

11C-3

Diagnosis <2.4L Engine>...............................................

11A-3

Drive Belt <2.4L Engine>...............................................

11A-8

Drive Belt <3.8L Engine>...............................................

11C-8

Idle Mixture <2.4L Engine>............................................

11A-15

Idle Mixture <3.8L Engine>............................................

11C-10

Idle Speed <3.8L Engine> .............................................

11C-9

Idle Speed <2.4L Engine> .............................................

11A-14

Ignition Timing <2.4L Engine>.......................................

11A-12

Ignition Timing <3.8L Engine>.......................................

11C-8

Lash Adjuster.................................................................

11C-12

Manifold Vacuum <3.8L Engine>...................................

11C-12

Manifold Vacuum <2.4L Engine>...................................

11A-17

TSB Revision

ALPHABETICAL INDEX

4

Oil Pan and Oil Screen..................................................

11C-36

Sealant <3.8L Engine> ..................................................

11C-58

Sealant ..........................................................................

11A-68

Tightening Specification(s) <3.8L Engine> ....................

11C-56

Tightening Specification(s) <2.4L Engine> ....................

11A-66

Timing Belt <3.8L Engine> ............................................

11C-48

Timing Belt <2.4L Engine> ............................................

11A-51

Engine Control...................................................................

17-3

Engine Control System

Diagnosis .......................................................................

17-3

Engine Coolant

Change ..........................................................................

00-56

Concentration Check .....................................................

14-8

Leak Check....................................................................

14-6

Replacement .................................................................

14-7

Engine Coolant Temperature Sensor

Check <2.4L Engine> ....................................................

13A-1131

Check <3.8L Engine> ....................................................

13B-1183

Check ............................................................................

17-92

Check ............................................................................

17-88

Engine Cooling

Adhesive........................................................................

14-28

Diagnosis .......................................................................

14-3

Sealant ..........................................................................

14-28

Engine Lubrication

Adhesive........................................................................

12-7

Sealant ..........................................................................

12-7

Tightening Specification(s) ............................................

12-7

Engine Mounting...............................................................

32-4

Engine Oil

Change ..........................................................................

00-51

Check ............................................................................

12-3

Replacement .................................................................

12-3

Engine Oil Control Valve

Check ............................................................................

13A-1135

Engine Oil Filter

Change ..........................................................................

00-52

Replacement .................................................................

12-4

Engine Oil Pressure

Check ............................................................................

12-6

Engine Overhaul

Adhesive <2.4L Engine> ...............................................

11B-73

Adhesive <3.8L Engine> ...............................................

11D-65

Sealant <2.4L Engine> ..................................................

11B-73

Sealant <3.8L Engine> ..................................................

11D-65

Tightening Specification(s) <2.4L Engine> ....................

11B-68

Tightening Specification(s) <3.8L Engine> ....................

11D-60

Engine Roll Stopper...........................................................

32-7

Equipment

Diagnosis .......................................................................

54A-213

Diagnosis .......................................................................

54A-9

Diagnosis .......................................................................

54A-130

ETACS

Enabling/Disabling the Answerback Function ...............

42-69

Evaporative Emission Canister .........................................

17-95

Evaporative Emission Canister

Inspection ......................................................................

17-96

Evaporative Emission Control System ..............................

17-83

Evaporative  Emission Control System

Check for Clogging ........................................................

00-43

Check for Leaks.............................................................

00-43

Purge Solenoid Check ...................................................

17-87

Evaporative  Emission Purge Solenoid

Check <3.8L Engine> ....................................................

13B-1187

Check <2.4L Engine> ....................................................

13A-1135

Evaporative  Emission Ventilation Solenoid

Check <2.4L Engine> ....................................................

13A-1136

Check ............................................................................

17-88

Check <3.8L Engine> ....................................................

13B-1187

Evaporator Unit.................................................................

55A-269

Exhaust Manifold...............................................................

15-14

Exhaust Manifold

Overhaul <2.4L Engine>................................................

11B-9

Overhaul <3.8L Engine>................................................

11D-22

Exhaust Pipe .....................................................................

15-20

Exhaust System

Check.............................................................................

00-51

Exterior

Adhesive........................................................................

51-45

Diagnosis.......................................................................

51-12

Sealant...........................................................................

51-45

F

Fan Control Relay

Continuity Check............................................................

14-9

Fastener Tightening Specification(s) .................................

34-27

Fender ...............................................................................

42-10

Filter

Engine Oil, Change........................................................

00-52

Flasher Timer.....................................................................

54B-366

Floor Console ....................................................................

52A-9

Fluid

Automatic Transaxle, Fluid Level Check........................

00-53

Flywheel

Overhaul <3.8L Engine>................................................

11D-53

Overhaul <2.4L Engine>................................................

11B-61

Fog Light............................................................................

54A-117

Fog Light............................................................................

54A-114

Fog Light............................................................................

54B-395

Fog Light

Aiming............................................................................

54A-114

Circuit Diagram..............................................................

90-96

Forgotten Key Prevention Function

Circuit Diagram..............................................................

90-256

Front Axle

Diagnosis.......................................................................

26-3

Driveshaft.......................................................................

26-13

Hub................................................................................

26-9

Front Axle Hub Assembly ..................................................

26-9

Front Axle Hub Assembly

Inspection ......................................................................

26-12

Front Combination Light ....................................................

54A-113

Front Impact Sensors ........................................................

52B-363

Front Seat..........................................................................

52A-20

Front Seat Belt...................................................................

52A-32

Front Side Marker Light .....................................................

54A-107

Front Side Market Light

Circuit Diagram..............................................................

90-90

Front Suspension

Diagnosis.......................................................................

33-2

Front Wheel Alignment

Check and Adjustment...................................................

33-6

Fuel Filler Lid.....................................................................

42-11

Fuel Hose

Check for Condition.......................................................

00-42

Fuel Level Sensor

Check.............................................................................

13C-6

Check.............................................................................

54A-104

Replacement..................................................................

13C-6

Fuel Pipe

Check for Leaks.............................................................

00-42

Fuel Pressure Test <3.8L Engine> ....................................

13B-1179

Fuel Pressure Test <2.4L Engine> ....................................

13A-1124

Fuel Pump

Connector Disconnection <3.8L Engine> ......................

13B-1181

Connector Disconnection <2.4L Engine> ......................

13A-1127

Operation Check <2.4L Engine> ...................................

13A-1128

Operation Check <3.8L Engine> ...................................

13B-1181

Operation Check............................................................

13C-7

TSB Revision

5

ALPHABETICAL INDEX

Fuel Pump Module

Replacement .................................................................

13C-7

Fuel Pump Relay

Continuity Check <3.8L Engine> ...................................

13B-1182

Continuity Check <2.4L Engine> ...................................

13A-1130

Fuel Pump System <3.8L Engine>....................................

13B-1107

Fuel Pump System <2.4L Engine>....................................

13A-1054

Fuel Supply

Diagnosis .......................................................................

13C-2

Fuel System

Check for Leaks.............................................................

00-42

Fuel Tank...........................................................................

13C-10

Fuel Tank

Check for Leaks.............................................................

00-42

Fuel Tank Differential Pressure  Sensor

Check ............................................................................

17-88

Fuel Tank Filler  Tube

Check for Leaks.............................................................

00-42

Fuel Tank Pressure Relief Valve .......................................

17-95

Fuel Tank Pressure Relief Valve

Inspection ......................................................................

17-96

Fuse

Check ............................................................................

00E-9

Fuses Location..................................................................

70-2

Fusible Links Location.......................................................

70-2

G

Garnishes..........................................................................

51-6

Gauge

Circuit Diagram ..............................................................

90-124

Generator..........................................................................

11B-6

Generator

Assembly .......................................................................

16-15

Output Current Test .......................................................

16-9

Output Line Voltage Drop Test.......................................

16-8

Overhaul ........................................................................

11D-4

Regulated Voltage Test..................................................

16-11

Glass Sliding Mechanism

Check and Adjustment ..................................................

42-32

Glove Box Light

Circuit Diagram ..............................................................

90-110

Ground Location................................................................

70-4

Grounding Location...........................................................

70-3

H

Hazard Warning Light

Circuit Diagram ..............................................................

90-112

Hazard Warning Switch.....................................................

54A-126

Headlight...........................................................................

54A-113

Headlight...........................................................................

54A-107

Headlight...........................................................................

54B-290

Headlight

Aiming............................................................................

54A-107

Circuit Diagram

2-BULB TYPE............................................................

90-78

4-BULB TYPE............................................................

90-84

Headlining.........................................................................

52A-18

Heated Door Mirror

Diagnosis .......................................................................

51-25

Heated Seat

Circuit Diagram ..............................................................

90-252

Heater Control Assembly ..................................................

55A-266

Heater Core.......................................................................

55A-267

Heater Unit........................................................................

55A-267

High-Mounted Stoplight.....................................................

54A-123

Hood <Removal and Installation>.....................................

42-8

Hood <Diagnosis>.............................................................

42-4

Hood

Height Adjustment.........................................................

42-7

Hood Latch and  Striker

Alignment.......................................................................

42-6

Horn...................................................................................

54A-130

Horn

Circuit Diagram..............................................................

90-123

Hose

Vacuum, Routing ...........................................................

17-77

Hoses

Brake, Check .................................................................

00-59

Hub

Front Axle ......................................................................

26-9

Rear Axle.......................................................................

27-6

Hub Bolt

Replacement..................................................................

27-5

Replacement..................................................................

26-8

Hub End Play

Check.............................................................................

26-8

Hydraulic Unit ....................................................................

35B-105

Hydraulic Unit Check

ABS................................................................................

35B-102

I

Idle Mixture

Check <2.4L Engine>....................................................

11A-15

Check <3.8L Engine>....................................................

11C-10

Idle Speed

Check <3.8L Engine>....................................................

11C-9

Check <2.4L Engine>....................................................

11A-14

Ignition Circuit System <2.4L Engine> ..............................

13A-1073

Ignition Circuit System <3.8L Engine> ..............................

13B-1125

Ignition Coil ........................................................................

16-40

Ignition Coil

Check.............................................................................

16-38

Ignition Key Reminder Warning Buzzer

Circuit Diagram..............................................................

90-262

Ignition Switch ...................................................................

54A-45

Ignition Switch ...................................................................

54A-7

Ignition system  <2.4L Engine> ..........................................

13A-1068

Ignition system  <3.8L Engine> ..........................................

13B-1120

Ignition System ..................................................................

11B-6

Ignition System ..................................................................

16-36

Ignition System

Circuit Diagram

2.4L ENGINE .............................................................

90-30

3.8L ENGINE .............................................................

90-32

Overhaul ........................................................................

11D-9

Ignition Timing

Check <3.8L Engine>....................................................

11C-8

Check <2.4L Engine>....................................................

11A-12

Immobilizer System

Circuit Diagram..............................................................

90-246

Diagnosis.......................................................................

54A-9

Injector <3.8L Engine> ......................................................

13B-1188

Injector <2.4L Engine> ......................................................

13A-1136

Injector

Check <3.8L Engine>....................................................

13B-1186

Check <2.4L Engine>....................................................

13A-1134

Input Shaft .........................................................................

23B-60

Input Shaft

Disassembly and Assembly...........................................

23B-60

Inside Rear View Mirror .....................................................

52A-19

Inspection Terminal Location .............................................

70-8

Instrument Panel ...............................................................

52A-3

Instrument Panel Inspection..............................................

00E-8

 

 

 

 

 

 

 

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