Mitsubishi Galant 9G. Manual - part 1633

TSB Revision

ALPHABETICAL INDEX

6

Intake Air Temperature Sensor

Check <3.8L Engine> ....................................................

13B-1183

Check ............................................................................

17-88

Check <2.4L Engine> ....................................................

13A-1130

Intake and Exhaust

Adhesive........................................................................

15-24

Diagnosis .......................................................................

15-2

Sealant ..........................................................................

15-24

Intake Manifold..................................................................

15-8

Intake Manifold..................................................................

11B-25

Intake Manifold

Overhaul ........................................................................

11D-18

Intake Manifold Plenum.....................................................

15-6

Intake Manifold Plenum

Overhaul ........................................................................

11D-6

Interior Light ......................................................................

54B-414

INVECS-II 4A/T

Circuit Diagram

2.4L ENGINE.............................................................

90-58

3.8L ENGINE.............................................................

90-68

J

Joint Connector.................................................................

90-12

Junction Block ...................................................................

90-10

K

Key Interlock  Mechanism

Check ............................................................................

23A-378

Keyless Entry System .......................................................

42-65

Keyless Entry System .......................................................

54B-213

Keyless Entry System

Diagnosis .......................................................................

42-66

Inspection ......................................................................

42-68

Secret Code Registration ..............................................

42-71

Transmitter Battery Replacement..................................

42-68

Keyless Entry System Timer

Lock Function Inspection...............................................

42-69

Knock Sensor....................................................................

16-45

Knock Sensor

Check ............................................................................

16-37

Knuckle

Inspection ......................................................................

27-9

Rear Axle .......................................................................

27-8

L

Lash Adjuster

Check ............................................................................

11C-12

Leveling Valve

Check ............................................................................

13C-9

License Plate Light............................................................

54A-122

License Plate Light

Circuit Diagram ..............................................................

90-90

Lighting Monitor Buzzer

Circuit Diagram ..............................................................

90-260

Lighting System

Diagnosis <Dome light> ................................................

54A-120

Diagnosis <Rear combination light> ..............................

54A-119

Diagnosis <Fog light> ....................................................

54A-114

Diagnosis <Hazard warning light>.................................

54A-126

Loose Panel ......................................................................

42-82

Lower Arm.........................................................................

33-15

Lower Arm.........................................................................

34-10

Lower Arm

Inspection ......................................................................

33-16

Lower Arm Ball  Joint

End Play Check .............................................................

33-8

Lower Arm Bushing

Replacement..................................................................

33-18

Lower Arm Pillow Ball  Bushing

End Play Check .............................................................

34-8

Low-Reverse Brake ...........................................................

23B-71

Low-Reverse Brake

Disassembly and Assembly...........................................

23B-71

Luminous Intensity

Measurement.................................................................

54A-109

M

Main Muffler .......................................................................

15-20

Maintenance

Air Cleaner Element.......................................................

00-43

Automatic Transaxle Fluid .............................................

00-53

Ball Joint and Steering Linkage Seals ...........................

00-59

Brake Hoses ..................................................................

00-59

Disc Brake Pads............................................................

00-58

Driveshaft Boots ............................................................

00-59

Electrical System ...........................................................

00E-12

Engine Coolant..............................................................

00-56

Engine Oil......................................................................

00-51

Engine Oil Filter.............................................................

00-52

Evaporative Emission Control System...........................

00-43

Exhaust System.............................................................

00-51

Fuel Hose ......................................................................

00-42

Fuel System...................................................................

00-42

Spark Plug.....................................................................

00-43

SRS...............................................................................

00-60

Timing Belt.....................................................................

00-45

Manifold Vacuum

Check <3.8L Engine>....................................................

11C-12

Check <2.4L Engine>....................................................

11A-17

Manual A/C

Diagnosis.......................................................................

55A-5

Mark...................................................................................

51-23

Mass Airflow  Sensor

Check.............................................................................

17-87

Check.............................................................................

17-92

Master Cylinder .................................................................

35A-26

Master Cylinder

Function Check..............................................................

35A-23

Master Cylinder Assembly .................................................

35A-26

Master Cylinder Assembly

Disassembly and Assembly...........................................

35A-29

Inspection ......................................................................

35A-29

Meter

Circuit Diagram..............................................................

90-124

MFI

Adhesive <3.8L Engine>................................................

13B-1193

Adhesive <2.4L Engine>................................................

13A-1142

Sealant <2.4L Engine> ..................................................

13A-1142

Sealant <3.8L Engine> ..................................................

13B-1193

Tightening Specification(s) <2.4L Engine>....................

13A-1141

Tightening Specification(s) <3.8L Engine>....................

13B-1192

MFI System

Circuit Diagram

2.4L ENGINE .............................................................

90-36

3.8L ENGINE .............................................................

90-46

Mirror

Door...............................................................................

51-25

Door...............................................................................

51-41

Remote Controlled, Circuit Diagram..............................

90-191

Moldings ............................................................................

51-6

Motor .................................................................................

55A-273

Mounting

Engine............................................................................

32-4

Transaxle.......................................................................

32-5

Mud Guard.........................................................................

51-10

TSB Revision

7

ALPHABETICAL INDEX

Multi Center  Display

Circuit Diagram

LOW...........................................................................

90-204

MIDDLE.....................................................................

90-206

Multi-Center Display ..........................................................

54A-283

Multi-Center Display ..........................................................

54A-215

Multiport Fuel Injection

Diagnosis <2.4L Engine> ..............................................

13A-6

Diagnosis <3.8L Engine> ..............................................

13B-6

Multiport Fuel Injection Relay

Continuity Check <2.4L Engine> ...................................

13A-1129

Continuity Check <3.8L Engine> ...................................

13B-1182

O

Oil

Engine, Change.............................................................

00-51

Engine, Check ...............................................................

12-3

Engine, Replacement ....................................................

12-3

Oil Cooler

Flow Check....................................................................

23A-371

Oil Filter

Engine, Replacement ....................................................

12-4

Oil Pan...............................................................................

11A-37

Oil Pan

Inspection ......................................................................

11A-39

Overhaul <3.8L Engine>................................................

11D-37

Overhaul <2.4L Engine>................................................

11B-41

Oil Pan and Oil Screen......................................................

11C-36

Oil Pressure

Engine, Check ...............................................................

12-6

Oil Pump............................................................................

23B-59

Oil Pump

Disassembly and Assembly...........................................

23B-59

Overhaul <3.8L Engine>................................................

11D-37

Overhaul <2.4L Engine>................................................

11B-41

Power Steering ..............................................................

37-55

Power Steering, Pressure Test ......................................

37-22

Oil seal

Camshaft .......................................................................

11C-24

Oil Seal

Crankshaft <3.8L Engine>.............................................

11C-40

Crankshaft <2.4L Engine>.............................................

11A-40

Crankshaft Front............................................................

11C-40

Crankshaft Rear ............................................................

11C-42

Other Parts........................................................................

55B-27

Output Shaft......................................................................

23B-73

Output Shaft

Disassembly and Assembly...........................................

23B-73

Outside Air Temperature Sensor.......................................

55A-276

Outside Thermo Sensor ....................................................

54A-285

Overdrive Clutch................................................................

23B-62

Overdrive Clutch

Disassembly and Assembly...........................................

23B-62

Oxygen Sensor

Check <2.4L Engine> ....................................................

13A-1131

Check <3.8L Engine> ....................................................

13B-1184

P

Parking Brake

Cable .............................................................................

36-7

Diagnosis .......................................................................

36-2

Lever..............................................................................

36-6

Lever Stroke Check and Adjustment .............................

36-3

Lining and Drum ............................................................

36-8

Lining Running-in...........................................................

36-5

Switch Check .................................................................

36-5

Parking Brake Lining

Inspection ......................................................................

36-11

PCV (Positive Crankcase Ventilation) System ..................

17-81

PCV (Positive Crankcase Ventilation) System

Valve Check...................................................................

17-83

Piston

Overhaul <3.8L Engine>................................................

11D-44

Overhaul <2.4L Engine>................................................

11B-52

Planetary Gear ..................................................................

23B-69

Planetary Gear

Disassembly and Assembly...........................................

23B-69

Position Light.....................................................................

54A-107

Position Light

Circuit Diagram..............................................................

90-90

Power Distribution System

Circuit Diagram..............................................................

90-22

Power Seat

Circuit Diagram..............................................................

90-250

Power Steering

Bleeding.........................................................................

37-21

Diagnosis.......................................................................

37-4

Drive Belt Tension Check...............................................

37-20

Fluid Level Check ..........................................................

37-20

Fluid Replacement.........................................................

37-21

Hoses.............................................................................

37-58

Oil Pump Assembly .......................................................

37-55

Oil Pump Pressure Test.................................................

37-22

Pressure Switch Check..................................................

37-23

Power Steering Diagnosis .................................................

37-4

Power Steering Gear Box ..................................................

37-33

Power Steering Gear Box Assembly

Inspection (Disassembly and Assembly).......................

37-54

Power Steering Linkage.....................................................

37-33

Power Steering Oil Pump  Assembly

Inspection ......................................................................

37-57

Power Window

Check.............................................................................

42-34

Circuit Breaker Inspection..............................................

42-34

Circuit Diagram..............................................................

90-134

Diagnosis.......................................................................

42-23

Operating Current Check...............................................

42-33

Relay Check ..................................................................

42-33

Timer Function Check....................................................

42-32

Power Windows .................................................................

54B-167

Powertrain Control Module  <2.4L Engine> .......................

13A-1140

Powertrain Control Module <3.8L Engine>........................

13B-1192

Printed-Heater Lines

Check.............................................................................

54A-214

Proportioning Valve

Function Test

VEHICLES WITHOUT ABS .......................................

35A-16

Purge Control System

Check.............................................................................

17-86

R

Radiator .............................................................................

14-11

Radiator Cap

Pressure Check .............................................................

14-6

Radiator Fan Motor

Check.............................................................................

14-10

Radiator Fan Relay

Check.............................................................................

14-9

Radiator Grille....................................................................

51-5

Rear Axle

Diagnosis.......................................................................

27-2

Hub................................................................................

27-6

Knuckle..........................................................................

27-8

Wheel Bearing End Play Check.....................................

27-4

Rear Combination Light.....................................................

54A-119

Rear  Hub Rotary-Sliding Resistance

Check.............................................................................

27-5

TSB Revision

ALPHABETICAL INDEX

8

Rear Seat..........................................................................

52A-29

Rear Seat Belt...................................................................

52A-33

Rear Spoiler.......................................................................

51-9

Rear Suspension

Diagnosis .......................................................................

34-2

Rear Suspension Crossmember .......................................

34-23

Rear Wheel Alignment

Check and Adjustment ..................................................

34-6

Rear Window Defogger Switch.........................................

54A-215

Rear Window Glass...........................................................

42-20

Relay

Check ............................................................................

00E-11

Relay Location...................................................................

70-6

Remote Controlled Radio Switch ......................................

54A-207

Replaceable Bulb

Replacement .................................................................

54A-116

Replacement

EXCEPT FOR  PROJECTOR TYPE.........................

54A-110

PROJECTOR TYPE..................................................

54A-111

Reverse Clutch..................................................................

23B-62

Reverse Clutch

Disassembly and Assembly...........................................

23B-62

Revolution Pickup Sensor .................................................

55A-276

Rheostat............................................................................

54A-124

Rheostat

Circuit Diagram ..............................................................

90-273

RKE (Keyless Entry System).............................................

42-65

RKE (Keyless Entry  System)

Secret Code Registration ..............................................

42-71

Transmitter Battery Replacement..................................

42-68

Rocker Arm

Overhaul <3.8L Engine>................................................

11D-24

Overhaul <2.4L Engine>................................................

11B-30

Roof Lid Glass

Operation Check............................................................

42-74

S

Sealant

Automatic Transaxle......................................................

23B-90

Body ..............................................................................

42-85

Engine <3.8L Engine> ...................................................

11C-58

Engine <2.4L Engine> ...................................................

11A-68

Engine Cooling ..............................................................

14-28

Engine Lubrication.........................................................

12-7

Engine Overhaul <2.4L Engine> ...................................

11B-73

Engine Overhaul <3.8L Engine> ...................................

11D-65

Exterior ..........................................................................

51-45

Intake and Exhaust........................................................

15-24

MFI <2.4L Engine> ........................................................

13A-1142

MFI <3.8L Engine> ........................................................

13B-1193

Steering .........................................................................

37-67

Sealant Table.....................................................................

00-68

Seat Belt

Diagnosis .......................................................................

52A-2

Seat Belt Pre-Tensioner

Disposal Procedures .....................................................

52B-388

Seat Belt Tone Alarm

Circuit Diagram ..............................................................

90-264

Seat Belts With Pre-Tensioner ..........................................

52B-380

Seat Belts With Pre-Tensioner

Check ............................................................................

52B-384

Second Brake....................................................................

23B-72

Second Brake

Disassembly and Assembly...........................................

23B-72

Selector Lever ...................................................................

23A-382

Selector Lever

Operation Check............................................................

23A-377

Sensor

Barometric Pressure, Check..........................................

17-88

Camshaft Position..........................................................

16-42

Camshaft Position

2.4L ENGINE .............................................................

16-42

3.8L ENGINE .............................................................

16-42

Camshaft Position, Check .............................................

16-39

Crankangle, Check ........................................................

16-40

Crankshaft Position........................................................

16-43

Crankshaft Position

2.4L ENGINE .............................................................

16-43

3.8L ENGINE .............................................................

16-44

Crankshaft Position, Check ...........................................

17-92

Crankshaft Position, Check ...........................................

23A-374

Engine Coolant Temperature, Check.............................

17-92

Engine Coolant Temperature, Check <3.8L Engine> ....

13B-1183

Engine Coolant Temperature, Check.............................

17-88

Engine Coolant Temperature, Check <2.4L Engine> ....

13A-1131

Fuel Tank Differential Pressure, Check .........................

17-88

Intake Air Temperature, Check <2.4L Engine>..............

13A-1130

Intake Air Temperature, Check <3.8L Engine>..............

13B-1183

Intake Air Temperature, Check ......................................

17-88

Knock.............................................................................

16-45

Knock, Check.................................................................

16-37

Outside Air Temperature................................................

55A-276

Outside Thermo.............................................................

54A-285

Oxygen, Check <2.4L Engine>......................................

13A-1131

Oxygen, Check <3.8L Engine>......................................

13B-1184

Transmission Fluid Temperature, Check .......................

23A-374

Wheel Speed.................................................................

35B-107

Wheel Speed, Output Voltage Check ............................

35B-100

Sensor Location.................................................................

70-8

Shift Lock Mechanism

Check.............................................................................

23A-378

Shock Absorber .................................................................

34-16

Shock Absorber Assembly

Disassembly and Assembly...........................................

34-17

Side Impact Sensor ...........................................................

52B-378

Sight Glass (Refrigerant Level Test)..................................

55A-259

Solenoid

Evaporative Emission Purge, Check <2.4L Engine>.....

13A-1135

Evaporative Emission Purge, Check <3.8L Engine>.....

13B-1187

Evaporative Emission Ventilation, Check <2.4L Engine>

13A-1136

Evaporative Emission Ventilation, Check <3.8L Engine>

13B-1187

Solenoid Location ..............................................................

70-19

Solenoid Valve

Check.............................................................................

23A-376

Solenoid Valve Location ....................................................

70-19

Spark Plug

Check and Adjustment...................................................

16-39

Replace..........................................................................

00-43

Test................................................................................

16-39

Speaker .............................................................................

54A-209

Speaker

Test

VEHICLES WITH SEVEN SPEAKERS .....................

54A-204

Specifications.....................................................................

34-27

Speedometer Check

Check.............................................................................

54A-102

SRS

Circuit Diagram..............................................................

90-236

Maintenance..................................................................

52B-348

Maintenance..................................................................

00-60

SRS Air Bag

Diagnosis.......................................................................

52B-29

SRS Control Unit (SRS-ECU)............................................

52B-366

SRS Warning Light Check .................................................

52B-31

Stabilizer Bar .....................................................................

33-20

Stabilizer Bar .....................................................................

34-21

Starter Motor

Assembly .......................................................................

16-26

Starting System .................................................................

16-24

TSB Revision

9

ALPHABETICAL INDEX

Starting System

Circuit Diagram ..............................................................

90-28

Diagnosis .......................................................................

16-25

Steering

Adhesive........................................................................

37-67

Ball Joint Dust Cover Inspection....................................

37-24

Removal and Installation ...............................................

37-26

Sealant ..........................................................................

37-67

Steering Column  Shaft Assembly Shock Absorbing Mechanism

Check ............................................................................

37-24

Steering Linkage Seals

Check ............................................................................

00-59

Steering Shaft....................................................................

37-28

Steering Wheel..................................................................

37-26

Steering Wheel

Free Play Check ............................................................

37-17

Stationary Steering Effort Check....................................

37-19

Steering Angle Check ....................................................

37-18

Steering Wheel Return to Center Check .......................

37-20

Stop Light Switch

Check ............................................................................

23A-375

Stoplight

Circuit Diagram ..............................................................

90-122

Strut Assembly ..................................................................

33-9

Strut Assembly

Disassembly and Assembly...........................................

33-10

Inspection ......................................................................

33-14

Inspection ......................................................................

33-9

Strut Tower Bar..................................................................

42-12

Sunroof <Removal and Installation>.................................

42-78

Sunroof <Diagnosis>.........................................................

42-73

Sunroof <General description> .........................................

54B-237

Sunroof

Check ............................................................................

42-74

Circuit Diagram ..............................................................

90-212

Diagnosis .......................................................................

42-73

Fit Adjustment................................................................

42-74

Initialized Check ............................................................

42-75

Operation Check............................................................

42-75

Timer Function Check ...................................................

42-74

Water Test .....................................................................

42-73

Suspension System

Inspect for Looseness and Damage..............................

00-60

Switch

Check ............................................................................

00E-10

SWS

Diagnosis .......................................................................

54B-10

General Information.......................................................

54B-2

General Information.......................................................

54B-10

SWS Monitor

How to Use....................................................................

54B-15

T

Tachometer

Check ............................................................................

54A-103

Taillight..............................................................................

54B-290

Taillight

Circuit Diagram ..............................................................

90-90

TCL

Operation Check............................................................

13D-47

TCL Indicator Light

Check ............................................................................

13D-46

TCL Switch........................................................................

13D-48

Tension Pulley ...................................................................

55A-277

Thermostat........................................................................

14-15

Throttle Actuator Control Motor

Check <3.8L Engine> ....................................................

13B-1187

Check <2.4L Engine> ....................................................

13A-1134

Throttle Body

Assembly <3.8L Engine>...............................................

13B-1190

Assembly <2.4L Engine>...............................................

13A-1138

Cleaning <3.8L Engine>................................................

13B-1178

Cleaning <2.4L Engine>................................................

13A-1124

Overhaul ........................................................................

11D-6

Tie Rod End

Steering, Ball Joint Breakaway Torque Check...............

37-18

Tightening Specification(s)

Automatic Transaxle Overhaul.......................................

23B-86

Automatic Transmission.................................................

23A-405

Basic Brakes..................................................................

35A-40

Charging System ...........................................................

16-48

Emission Control............................................................

17-97

Engine <2.4L Engine>...................................................

11A-66

Engine <3.8L Engine>...................................................

11C-56

Engine Cooling ..............................................................

14-27

Engine Lubrication.........................................................

12-7

Engine Overhaul <3.8L Engine>....................................

11D-60

Engine Overhaul <2.4L Engine>....................................

11B-68

Exterior ..........................................................................

51-45

Front Axle ......................................................................

26-29

Front Suspension...........................................................

33-26

Fuel Supply....................................................................

13C-17

Intake and Exhaust........................................................

15-22

MFI <3.8L Engine>........................................................

13B-1192

MFI <2.4L Engine>........................................................

13A-1141

Parking Brake................................................................

36-12

Power Plant Mount........................................................

32-20

Rear Axle.......................................................................

27-10

SRS Air Bag...................................................................

52B-405

Steering..........................................................................

37-64

Wheel and Tire...............................................................

31-8

Tightening Torque ..............................................................

00-34

Timing Belt <2.4L Engine> ................................................

11A-51

Timing Belt <3.8L Engine> ................................................

11C-48

Timing Belt

Overhaul <2.4L Engine>................................................

11B-11

Overhaul <3.8L Engine>................................................

11D-11

Replace..........................................................................

00-45

Tire.....................................................................................

31-7

Tire

Diagnosis.......................................................................

31-2

Inflation Pressure Check................................................

31-7

Rotation.........................................................................

00-68

Wear Check ...................................................................

31-7

Toe Control Arm.................................................................

34-13

Toe Control Arm Ball  Joint

End Play Check .............................................................

34-8

Tone Alarm ........................................................................

54B-101

Torque Converter

Stall Test ........................................................................

23A-28

Traction Control System (TCL)

Diagnosis.......................................................................

13D-2

Trailing Arm .......................................................................

34-12

Transaxle ...........................................................................

23B-10

Transaxle

Automatic, Fluid Level Check ........................................

00-53

Control ...........................................................................

23A-380

Disassembly and Assembly...........................................

23B-10

Fluid Cooler ...................................................................

23A-403

Fluid Hose and Pipe ......................................................

23A-403

Transaxle Control ..............................................................

23A-380

Transaxle Control Cable

Adjustment.....................................................................

23A-379

Transaxle Mounting ...........................................................

32-5

Transistor...........................................................................

55A-273

Transmission Fluid

Change..........................................................................

23A-367

Check.............................................................................

23A-366