Mitsubishi Pajero Pinin. Manual - part 282

BODY  – 

Window Glass

42-4

REMOVAL SERVICE POINT



A



QUARTER WINDOW GLASS REMOVAL

1.

Apply cloth tape to protect quarter window glass.

2.

Make mating marks on the quarter window glass and body.

3.

Use glass adhesive knife to cut away adhesive.
Keep glass adhesive knife at right angles with body flange
(from inside the vehicle),and put the blade at body flange.
Then cut away adhesive along the body flange.

4.

Use special tool MB990480 to remove the quarter window
glass.

Cloth tape

Glass adhesive knife

MB990480

BODY  – 

Window Glass

42-5

5.

Use a knife to cut away the remaining adhesive so that the
thickness is within 2 mm around the entire circumference of
the body flange.

6.

Finish the flange surfaces so that they are smooth.

Caution
(1) Use care not to remove more adhesive than

necessary, or the adhesive could weaken.

(2) Be careful also not to damage the paintwork on

the body surface with the knife. If the paintwork
is damaged, repair the damaged area with repair
paint or anti-rust agent.

7.

When reusing quarter window glass, remove the remaining
adhesive on the quarter window glass completely. Then,
decrease the windshield with isopropyl alcohol.

8.

Decrease the body flange in the same way.

Caution
Before the next job, leave the decreased parts for 3
minutes or more to dry. Also, do not touch any cleaned
surface.

INSTALLATION SERVICE POINT



A



CLIP/DUAL LOCK FASTENER/
QUARTER WINDOW GLASS INSTALLATION

1.

Carry out the following procedure to re-install quarter
window glass.
(1) Fit the clip into the body.

(2) Cut away the clip fitting convex on the quarter window

glass.

NOTE
If you fail to cut away the convexes, the glass may
be fitted improperly.

2.

Use a unleaded gasoline to degrease the glass and the
vehicle body, which the dual-lock fasteners are adhered
to.

Fitting convex on the
quarter window glass

BODY  – 

Window Glass/Door

42-6

3.

Install the dual lock fasteners to the body flange in the
specified positions.

4.

Install the dual lock fasteners to the windshield in the
positions corresponding to the ones on the body flange
where the dual lock fasteners have been installed.

5.

Apply the primer and adhesive.

6.

Install the glass in the same manner as for the windshield.

DOOR

SERVICE SPECIFICATIONS

Items

Standard value

Glass pad and glass
holder installation

Between glass holder and glass
rear end

Front

50.0

holder installation
position 
mm

rear end

Rear

–

mm

Between glass holders

Front

419.0 – 421.0

Rear

–

Between glass holder and glass
front end

Front

45.0

front end

Rear

53.0

SEALANT

Items

Specified sealant

Remark

Waterproof film

3M



 ATD Part No. 8625 or equivalent

Ribbon sealer

SPECIAL TOOL

Tool

Number

Name

Use

MB990784

Ornament remover

Door trim removal

Dual lock
fastener

Dual lock fastener
installation positions

Glass end line

Side panel
flange end
line

Align the dual
lock fastener end
and the marking.

: Dual lock fastener
installation positions

BODY  – 

Door

BODY  – 

Door

42-7

TROUBLESHOOTING

The power window and central door locking is controlled by ETACS-ECU. For troubleshooting, refer to
GROUP 54B – Troubleshooting.

REAR DOOR ASSEMBLY

REMOVAL AND INSTALLATION

Post-installation Operation
Door Fit Adjustment

30 Nm

21 Nm

6

7

9

8

3

4, 5

4

1

5

2

11 Nm

11 Nm

Door assembly removal steps

1. Harness connector
2. Door check connecting bolt
3. Door assembly
4. Door upper hinge
5. Door lower hinge

Striker removal steps

6. Striker
7. Striker shim

Door switch removal steps

8. Door switch cap
9. Door switch

INSPECTION

DOOR SWITCH CONTINUITY CHECK

Switch 

iti

Terminal number

position

2

Earth

Released (ON)

Depressed (OFF)