Mitsubishi Pajero Pinin. Manual - part 281

BODY – 

Sunroof

42-50

DISASSEMBLY AND REASSEMBLY

1

2

3

4

5

6

7

8

9

10

10

11

9

11

9

Disassembly steps

1. Roof lid glass assembly
2. Weatherstrip
3. Sunroof motor assembly
4. Roof wind deflector panel
5. Rail end
6. Roof drip channel

7. Sunshade assembly
8. Drive unit cover
9. Mechanish assembly

10. Drive unit assembly

11. Frame assembly

42-1

BODY

CONTENTS

GENERAL

2

. . . . . . . . . . . . . . . . . . . . . . . . . . 

OUTLINE OF CHANGES

2

. . . . . . . . . . . . . . . . . 

WINDOW GLASS

2

. . . . . . . . . . . . . . . . . . . 

ADHESIVE

2

. . . . . . . . . . . . . . . . . . . . . . . . . 

SPECIAL TOOL

2

. . . . . . . . . . . . . . . . . . . . . 

QUARTER WINDOW GLASS

3

. . . . . . . . . . . . . 

DOOR

6

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

SERVICE SPECIFICATIONS

6

. . . . . . . . . . . . . . 

SEALANT

6

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

SPECIAL TOOL

6

. . . . . . . . . . . . . . . . . . . . . . . . . 

TROUBLESHOOTING

7

. . . . . . . . . . . . . . . . . . . . 

REAR DOOR ASSEMBLY

7

. . . . . . . . . . . . . . . . 

FRONT DOOR TRIM AND WATERPROOF 
FILM

8

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

REAR DOOR TRIM AND WATERPROOF 
FILM

9

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

FRONT DOOR GLASS 
AND REGULATOR

12

. . . . . . . . . . . . . . . . . . . . . . 

REAR DOOR GLASS 
AND REGULATOR

13

. . . . . . . . . . . . . . . . . . . . . . 

REAR DOOR HANDLE AND LATCH

16

. . . . . 

WINDOW GLASS RUNCHANNEL AND
DOOR OPENING WEATHERSTRIP

18

. . . . . . 

SUNROOF

20

. . . . . . . . . . . . . . . . . . . . . . . . . 

TROUBLESHOOTING

20

. . . . . . . . . . . . . . . . . . . 

SUNROOF

21

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

BODY  – 

General/Window glass

42-2

GENERAL

OUTLINE OF CHANGES

Due to the introduction of 5-door models, the following service procedures have been added. The
other items are the same as before.



Quarter window glass removal and installation



Rear door assembly removal and installation



Front door trim removal and installation



Rear door trim and waterproof film removal and installation



Front door glass and regulator installation service points



Rear door glass and regulator removal and installation



Rear door handle and latch removal and installation



Sunroof removal and installation

WINDOW GLASS

ADHESIVE

Items

Specified adhesive

Quarter window glass

3M ATD Part No. 8609 Super Fast Urethane Auto Glass
Sealant or equivalent

SPECIAL TOOLS

Tool

Number

Name

Use

MB990480

Quarter window
glass

Removal and installation of quarter window
glass

BODY  – 

Window Glass

42-3

QUARTER WINDOW GLASS

REMOVAL AND INSTALLATION

Pre-removal and Post-installation Operation



Quarter Trim,  Lower (R.H.) Removal and
Installation (Refer to GROUP 52A.)



Headlining Removal and Installation
(Refer to GROUP52A.)

1

2

A

A

Primer

B

B

C

C

D

D

Section C –  C

Section A –  A

Section B –  B

mm

Section D –  D

Primer

Primer

34.5

12.5

12.5

3

3

1

1

Adhesive: 3M



 ATD Part No. 8609 Super Fast Urethane Auto Glass Sealant or equivalent

B

B E

E

1

12.5

Primer

1

2

1

Section E –  E

Removal steps



A

 

A



1. Quarter window glass



A



2. Dual lock fastener



A



3. Clip