Mitsubishi Pajero Pinin. Manual - part 280

BODY – 

Sunroof

42-46

ON-VEHICLE SERVICE

WATER TEST

Check if there are any leaks in the sunroof by the following
procedure.
1.

Fully close the roof lid glass.

2.

Adjust the water pressure so that water comes out of
the hose to a height of approximately 50 cm when the
hose is held vertically facing upwards.

3.

Hold the end of the hose approximately 30 cm above
the roof and let the water run onto the weatherstrip for
5 minutes or more.

4.

While doing this, check if any water leaks through into
the passenger compartment from around the roof lid glass.

SUNROOF FIT ADJUSTMENT

1.

Fully close the roof lid glass.

2.

Fully open the sunshade.

3.

Loosen the roof lid glass assembly mounting screws, and
then slide the roof lid glass assembly along the slot in
the mechanish assembly to adjust the height of the roof
lid glass.

4.

After adjustment, check to be sure that the sunroof operates
smoothly.

Hose

Approx. 30cm

BODY – 

Sunroof

42-47

SUNROOF

REMOVAL AND INSTALLATION

Post-installation Operation

D

Sunroof Water Test (Refer to P.42-46.)

D

Sunroof Fit Adjustment (Refer to P.42-46.)

1

2

3

4

5

6

7

4

: Claw positions

NOTE

Section A – A

Claw

2

3

A

A

1. Roof lid glass assembly

Sunroof switch removal steps

2. Sunroof switch cover
3. Sunroof switch

Drain hose removal steps

D

Headlining (Refer to GROUP 52A.)

D

Splash shield (Rear drain hose)

D

Cowl side trim and instrument lower
panel (Refer to GROUP 52A.)

D

Engine-ECU, throttle servo relay and
throttle controller (Driver’s-side drain
hose)

A

A

" "

A

A

4. Drain hose

Sunroof motor assembly removal
steps

D

Headlining (Refer to GROUP 52A.)

A

B

" "

B

A

5. Sunroof motor assembly

Sunroof assembly removal steps

D

Headlining (Refer to GROUP 52A.)

A

A

" "

A

A

4. Drain hose
6. Room lamp bracket
7. Sunroof assembly

BODY – 

Sunroof

42-48

REMOVAL SERVICE POINTS

A

A

"

DRAIN HOSE REMOVAL

Tie a cord to the end of the drain hose, and wind tape around
it so that there is no unevenness. Then pull the drain hose
out from the passenger compartment.

A

B

"

SUNROOF MOTOR ASSEMBLY REMOVAL

Caution
Always close the roof lid glass fully before removing the
sunroof motor. If the fully-closed positions of the roof
lid glass and the sunroof motor are not the same, the
sunroof will not operate properly.

NOTE
If there is a problem with the sunroof motor so that the roof
lid glass cannot close fully, use an Allen key to turn the gear
section of the sunroof motor to fully close the roof lid glass.

INSTALLATION SERVICE POINTS

"

A

A

DRAIN HOSE INSTALLATION

1.

Tie the cord that was used during removal to the end
of the drain hose, and wind tape around it so that there
is no unevenness.

2.

Pull the cord to pull through the drain hose

3.

Install the grommet, and then position the drain hose so
that it protrudes from the grommet as shown in the
illustration.

Drain hose

Cord

Cord

Drain hose

Grommet

20 – 30 mm

BODY – 

Sunroof

42-49

"

B

A

SUNROOF MOTOR ASSEMBLY INSTALLATION

If the fully-closed position of the sunroof motor assembly is
incorrect, set the sunroof motor to the fully-closed position
by the following procedure, and then install the sunroof motor.
1.

Set the sunroof to full tilt-up position by using the close
switch. The roof lid glass moves full tilt position only step
by step with about 30 mm steps.

2.

Hold the close switch for about 3 seconds at full tilt positon.
Do not release the switch at hard stop position before
initialization is compleyed.

3.

Set the sunroof to full close position by using the close
switch.

4.

Set the sunroof to full open position by using the open
switch. Do not stop the sunroof while it is moving.

5.

Set the sunroof to full close position by using the close
switch. Do not stop the sunroof while it is moving.

NOTE
Sunroof-ECU will initialize when the sunroof motor stops.

INSPECTION

ROOF LID GLASS OPERATION CURRENT CHECK

1.

Remove the sunroof fuse and connect a circuit analyser
as shown in the illustration.

2.

Press the sunroof switch to operate the sunroof, and then
measure the operation current while the roof lid glass
is moving (except when the sunroof starts to operate,
when it is fully open, when it is fully closed and when
it is fully tilted up).

Standard value: 7 A or less (at 20

_

C)

3.

If the operation current is not within the standard value,
check the following points.

D

Installation condition, warping or jamming of sunroof
assembly

D

Sticking of drive cable

D

Tilt of roof lid glass

SUNROOF SWITCH CONTINUITY CHECK

Switch position

Terminal No.

3

4

5

6

Open

Off

Tilt up

Slide close, Tilt down

Slide close,
Tilt down

Tilt up

Open