Mitsubishi Evolution X. Manual - part 20

 

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Mitsubishi Evolution X. Manual - part 20

 

 

BODY CONSTRUCTION CHARACTERISTICS

TSB Revision

BODY CONSTRUCTION

1-23

1.

Rear floor side panel

2.

Rear bumper beam reinforcement

3.

Rear floor crossmember extension rear

4.

Rear suspension bracket center

5.

Rear suspension center reinforcement

6.

Rear floor sidemember reinforcement

7.

Rear floor crossmember extension rear upper

8.

Rear floor crossmember extension rear

9.

Muffler hanger rear

10. Shipping pipe
11. Shipping bracket reinforcement
12. Rear floor sidemember extension
13. Rear bumper support
14. Canister bracket (Left side)
15. Rear spring house panel lower
16. ABS sensor bracket
17. Brake hose bracket

18. Rear floor side sill inner
19. Rear suspension bracket front
20. Trailing arm bracket lower
21. Rear floor sidemember lower
22. Rear floor sidemember extension front
23. Rear tie down plate
24. Rear floor sidemember bulkhead
25. Trailing arm bracket
26. Trailing arm bulkhead
27. Rear floor sidemember rear reinforcement
28. Rear suspension center bulkhead
29. Rear floor sidemember bulkhead rear
30. Rear suspension bracket rear
31. Pipe nut
32. Hydraulic unit bracket front (Right side)
33. Hydraulic unit bracket rear (Right side)

AB700589

A

AC

1

20

25

18

6

21

AB700588

B

29

21

AB

1

15

BODY CONSTRUCTION CHARACTERISTICS

TSB Revision

BODY CONSTRUCTION

1-24

DOOR

M4010015000893

An uneven thickness steel sheet* has been used for 

the front and rear door panel inners to make the for-

ward part of the vehicle thicker for reduction in vehi-

cle weight and higher rigidity.

NOTE: *: A steel sheet of varying thickness that is 
welded into one steel sheet.

AB602334

6

1

13

10

3

AB

11

12

2

5

8

9

7

14

4

12

(Front door)

AB700413AB

12

18

20

27

26

19

17

16

21

22

24

25

15

23

(Rear door)

1.

Front door panel outer

2.

Front door beltline outer reinforcement

3.

Front door outer stiffener

4.

Front door side door beam

5.

Front door window front sash

6.

Front door window upper sash

7.

Front door window rear sash

8.

Front door latch reinforcement

9.

Front door beltline inner reinforcement

10. Front door mirror reinforcement
11. Front door inside handle bracket
12. Nut plate
13. Front door checker reinforcement
14. Front door panel inner

15. Rear door panel outer
16. Rear door beltline outer reinforcement
17. Rear door side door beam
18. Rear door window front sash
19. Rear door window upper sash
20. Rear door beltline inner reinforcement
21. Rear door beltline bracket
22. Rear door sash reinforcement
23. Rear door stat corner bracket
24. Rear door latch reinforcement
25. Rear door window sash lower bracket
26. Rear door inside handle bracket
27. Rear door panel inner

SILENCER APPLICATION LOCATIONS

TSB Revision

BODY CONSTRUCTION

1-25

SILENCER APPLICATION LOCATIONS

M4010005001271

A silencer (MD-12, RSS and melting sheet) has been 
affixed on the upper surface of the floor for vibration 
damping.
NOTE: 

.

MD-12 is a high performance sheet composed of 
asphalt applied with mica and thermosetting resin 
for improving anti-vibration performance.

RSS (Rubber Special Sheet) is a product name 
of Nihon Tokushu Toryo Co., Ltd. The product 
features the same performance as a steel sheet 
sandwich type and refers to a heat cured resin 
sheet that is molded into a sheet with a uniform 
thickness. It contains degenerating resin and filler 
with asphalt and rubber as the main contents. 

NOTE: [ ] indicates the number of melting sheets that 
are used for repair.

;;;;

;;;;

;;;;

;;;;

;;;;

;;;;

;;

;;

;;

;;

;;

;;

;;;

;;;

;;;

AB700568

AB

<GSR>

;;;

;;;

;;;

;;;

AB700568

;;;;

;;;;

;;;;

;;;;

;;;;

;;;;

;;

;;

;;

;;

;;

;;

;;

;;;

;;;

;;;

;;;

;;;

;;;

;;;

;;;;

;

;

AB700569

AB

<MR>

 : 1.6 mm (

0.063 in)

 thick MD-12 

[

Place a 1.6 mm (

0.063 in)

 melting sheet.

]

 : 1.6 mm (

0.063 in)

 thick melting sheet

 : 3.2 mm (

0.126 in)

 thick MD-12 

[

Place two 1.6 mm (

0.063 in)

 melting sheet one on top of another.

]

 : 1.6 mm (

0.063 in)

 thick melting sheet and 2.0 mm (

0.079 in)

 thick RSS 

   

[

Place three 1.6 mm (

0.063 in)

 melting sheet one on top of the next.

]

FOAMING MATERIAL USAGE LOCATIONS

TSB Revision

BODY CONSTRUCTION

1-26

FOAMING MATERIAL USAGE LOCATIONS

M4010006000163

The sound dampening foam material have been 
adopted to the upper and lower sections of the front 
pillar, center pillar lower section, rear pillar and wheel 
house arch inside to shield from external noise.

CAUTION

The sound dampening foam material may burn 
when heated. Always observe the following 
instructions:

• Never use a gas burner to burn the areas 

where sound dampening foam material is 
used.

• When cutting the parts which are provided 

with sound dampening foam material, ensure 
to use tools (air saw, etc.) that do not gener-
ate fire.

• If there are residual sound dampening foam 

material remaining on the cut section (body 
side), remove the sound dampening foam 
material from periphery of the welding area 
before welding work.

AB700801AB

Sound dampening foam material

Sound dampening foam material

 

 

 

 

 

 

 

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