Mitsubishi Lancer Evolution VI. Manual - part 81

 

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Mitsubishi Lancer Evolution VI. Manual - part 81

 

 

STEERING  – 

Power Steering Gear Box

37A-16

2.

Use the special tool to crimp the bellows band.

Caution
(1) Hold the rack housing, and use the special tool

to crimp the bellows band securely.

(2) Crimp the bellows band until the special tool

touches the stopper.

3.

Check that the crimped width (A) is within the standard
value.

Standard value (A): 2.4 – 2.8 mm

<When more than 2.8 mm>
Readjust the dimension (W) of step (1) to the value
calculated by the following equation, and repeat
step (2).
W = 5.5 mm – A [Example: If (A) is 2.9 mm, (W)
is 2.6 mm.]
<When less than 2.4 mm>
Remove the bellows band, readjust the dimension
(W) of step (1) to the value calculated by the
following equation, and use a new bellows band
to repeat steps (2) to (3).
W = 5.5 mm – A [Example: If (A) is 2.3 mm, (W)
is 3.2 mm.]

"

N

A

TIE-ROD END / TIE-ROD END LOCKING NUT
INSTALLATION

Screw in the tie-rod end until the dimension shown is achieved.
Then, temporarily tighten with the locking nut.

NOTE
The locking nut must be tightened securely only after the
power steering gear box and linkage are installed to the vehicle
and toe-in is adjusted.

TIE-ROD END BALL JOINT DUST COVER
REPLACEMENT

Only when the dust cover is damaged accidentally during
service work, replace the dust cover as follows:
1.

Apply grease inside a new dust cover.

2.

Using the special tool, press in the dust cover to the
tie rod end.

3.

Check the dust cover for cracks or damage by pushing
it with finger.

MB991561

A

212 mm

Edge of bellows
assembly groove

Lock nut

MB990776

STEERING  – 

Power Steering Gear Box

37A-17

INSPECTION

RACK CHECK

D

Check the rack tooth surfaces for damage or wear.

D

Check the oil seal contact surfaces for uneven wear.

D

Check the rack for bends.

PINION AND VALVE ASSEMBLY CHECK

D

Check the pinion gear tooth surfaces for damage or wear.

D

Check for worn or defective seal ring.

BEARING CHECK

D

Check for roughness or abnormal noise during bearing
operation.

D

Check the bearing for play.

D

Check the needle roller bearing for roller slip-off.

OTHER CHECK

D

Check the cylinder inner surface of the rack housing for
damage.

D

Check the boots for damage, cracking or deterioration.

D

Check the rack support for uneven wear or dents.

D

Check the rack bushing for uneven wear or damage.

NOTES

 

 

 

 

 

 

 

Content   ..  79  80  81  82   ..