Mitsubishi Colt Ralliart. Manual - part 503

 

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Mitsubishi Colt Ralliart. Manual - part 503

 

 

AC006110AC

MB990211

MB990243

Striker

DOOR

BODY

42-34

(2) Adjustment by using the striker (toward the 

outside of the vehicle)
Use special tools sliding hammer (MB990211) 
and body puller (MB990243) to pull the striker 
toward the outside of the vehicle.

AC006111AC

Shim

Striker

(3) Adjustment by using shims (forward and 

rearward)
Increase or decrease the number of shims so 
that the striker engages with the door latch 
properly.

ADJUSTMENT OF FRONT DOOR HEIGHT

M1423009300065

AC207673

AB

A

A

14.5 mm

Section A – A

Damper

Rotate the damper by using arrow mark on the 
damper as a guide to adjust the front door height. 
The damper height is altered by roughly 3 mm when 
the damper is rotated once.
NOTE: If a rattling noise is heard due to the vibration 
of the door when the vehicle is being driven, adjust 
the damper height until the damper is seated on the 
vehicle body.

DOOR WINDOW GLASS ADJUSTMENT

M1423001000457

Check that the door glass operates smoothly and 
moves along the door glass runchannel when the 
door window glass is fully raised and fully lowered. If 
there is a problem, adjust by the following procedure.
1. Remove the door trim assembly (Refer to GROUP 

52A, Door trim 

P.52A-13

).

2. Remove the waterproof film (Refer to 

P.42-48

).

AC207667

AC

<Front door>

Channel guide mounting bolts

Main

Index

Group

TOC

DOOR

BODY

42-35

3. Raise the door window glass and loosen the 

channel guide mounting bolts to adjust the 
window glass slants appropriately.

GLASS SLIDING MECHANISM CHECK 
AND ADJUSTMENT

M1429000900198

If the window glass automatically starts moving 
downwards at the wrong time while it is being raised, 
carry out the following adjustment or replacement 
procedures.
1. Remove the door trim assembly (Refer to GROUP 

52A, Door trim 

P.52A-13

).

2. Remove the waterproof film. (Refer to 

P.42-48

).

3. Remove the window regulator assembly from the 

door window glass, and then raise and lower the 
door window glass by hand to check the operation 
force.
NOTE: Insert a cushion or similar object to pre-
vent damage to the glass if it should happen to fall 
down.

AC003777

Runchannel

Door 
sash

Lower 
sash

AB

4. If the door window glass does not move up and 

down smoothly, check or repair the following 
points.

• Check the installation condition of the runchan-

nel.

• Repair any twisting in the door sash.

• Check the installation condition of the lower sash.

5. If repair or adjustment is not possible, replace the 

door assembly.

POWER WINDOW TIMER FUNCTION 
CHECK

M1429004300251

Check the system as described below. If the system 
does not work, carry out troubleshooting. Refer to 
GROUP 54B, Troubleshooting 

P.54B-35

, or refer to 

GROUP 54C, Troubleshooting 

P.54C-29

.

• Close the door and turn the ignition switch to the 

LOCK (OFF) position, and then check that the 
power windows operate for 30 seconds.

• The timer activates by closing the doors and turn-

ing the ignition switch to the LOCK (OFF) posi-
tion. Check if the power windows operates within 
30 seconds after the driver's door is opened while 
the timer is being activated. The timer period will 
be extended if the driver's door is opened, but the 
timer will be cancelled if the driver's door is 
closed while the timer is being activated.

POWER WINDOW OPERATING CURRENT 
CHECK

M1429001100366

AC208585

AC

Power window fuse

J/B

1. Remove the power window fuse and connect an 

ammeter as shown in the illustration.

2. When the power window switch is pressed to the 

“UP” position, a large amount of current flows at 
the time the window starts to close and when it is 
fully closed, so measure the operation current in 
the interval between these two points. 

Standard value: 5 

± 1A (Power supply voltage 

14.5 

± 0.5V, 25°C)

3. If the operation current is outside the standard 

value, refer to 

P.42-35

.

Main

Index

Group

TOC

DOOR

BODY

42-36

POWER WINDOW RELAY CHECK

M1429001800440

AC208584

1

2

4

3

1 2

4

3

AC

J/B

Power window relay

Battery voltage

Tester 
connection

Specified 
condition

Not applied

− 4

Open circuit

• Connect 

terminal No.1 
and the positive 
battery 
terminal.

• Connect 

terminal No.2 
and the 
negative 
battery 
terminal.

− 4

Continuity 
(Less than 
2

Ω)

CIRCUIT BREAKER (INCORPORATED IN 
THE POWER WINDOW MOTOR) 
INSPECTION

M1429001700175

1. Pull the power window switch to the UP position 

to fully close the door window glass, and keep 
pulling the switch for 10 additional seconds.

2. Release the power window switch from the UP 

position and immediately press it to the DOWN 
position. The condition of the circuit breaker is 
good if the door window glass starts to move 
downwards within 60 seconds.

POWER WINDOW CHECK

M1429004400344

Check the system as described below. If the system 
does not work, carry out troubleshooting. Refer to 
GROUP 54B, Troubleshooting 

P.54B-35

, or refer to 

GROUP 54C, Troubleshooting 

P.54C-29

.

• Operate the power window switch of each seat to 

check that the power window works.

• Turn on the lock switch of the power window main 

switch, and operate the front and rear passen-
ger's sub switches to check that the power win-
dows do not work.

• Turn on the lock switch of the power window main 

switch, and operate the main switch to check that 
each power window does not operate.

CENTRAL DOOR LOCKING SYSTEM 
INSPECTION

M1427001100326

Check the system as described below. If the system 
does not work, carry out troubleshooting. Refer to 
GROUP 54B, Troubleshooting 

P.54B-35

, or refer to 

GROUP 54C, Troubleshooting 

P.54C-29

.

• Check that the central door locking system works 

by operating the driver's door key cylinder and 
the inside lock knob.

NOTE: When the inside lock knob is operated with 

the driver's door opened, the driver's door is not 
locked.

• Check whether the driver's door is opened when 

the driver's door inside handle is pulled with all 
the doors locked. Also check whether all the 
doors (including the tailgate) are unlocked simul-
taneously.

CHECK OF KEY LOCK PREVENTION 
FUNCTION

M1427003300133

Check that the driver's door is not locked when the 
driver's door inside lock knob is operated with the 
driver's door opened. If it is locked, replace the door 
latch. Refer to 

P.42-45

.

SHIFT "P" INTERLINK DOOR UNLOCK 
FUNCTION CHECK 

M1427003400055

When the selector is moved to the "P" (parking) posi-
tion with the ignition switch on, all the doors and the 
tailgate will be unlocked.
Carry out troubleshooting if the doors are not 
unlocked. Refer to GROUP 54B, Troubleshooting 

P.54B-35

, or refer to GROUP 54C, Troubleshooting 

P.54C-29

.

Main

Index

Group

TOC

DOOR

BODY

42-37

NOTE: The adjustment function allows you to 
change the selector "P" position-linked door unlock-
ing's setting from disabled (initial setting)" or "ena-
bled". Prior to the check, confirm which setting is 
activated.

DOOR OUTSIDE HANDLE PLAY CHECK

M1423001600374

AC105005 AC

Section A – A

A

B

A

1. Check that the door outside handle play is within 

the standard value range.

Standard value (B): 3.3 

± 0.4 mm

2. If the door outside handle play is not within the 

standard value range, check the door outside 
handle or the door latch assembly. Replace if 
necessary.

DOOR INSIDE HANDLE PLAY 
ADJUSTMENT

M1423001500430

DOOR INSIDE HANDLE KNOB PLAY 
CHECK

AC208802

Section A – A

AC

A

B

A

1. Check that the door inside handle play is within 

the standard value range.

Standard value (B): 10.4 

± 0.5 mm

2. Check the door inside handle and door latch 

assembly, and replace them if they are out of the 
standard value.

DOOR INSIDE HANDLE LOCK KNOB 
STROKE CHECK

1. Remove the door trim assembly. Refer to GROUP 

52A, Door Trim 

P.52A-13

.

AC208803

Section A – A

AB

B

A

A

2. Check that the stroke of the door inside handle 

lock knob satisfies the standard value.

Standard value (B): 15 mm

AC100404 AD

Clip

Outer cable end

Inside lock 

cable

Door inside handle

3. If it is outside the standard value, adjust the stroke 

of the inside handle lock knob by using the outer 
cable end, which connects the inside handle lock 
knob to the inside lock cable.

Main

Index

Group

TOC

 

 

 

 

 

 

 

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