Mitsubishi Colt Ralliart. Manual - part 502

AC207283 AC

Fastener

Install the fastener in 
alignment with the convex.

Flange convex at
the tailgate flange.

WINDOW GLASS

BODY

42-30

3. Install the fasteners to the specified positions on 

the tailgate flange.

>>B<< TAILGATE WINDOW GLASS 
INSTALLATION

1. Apply the primer and adhesive.
2. Install the tailgate window glass in the same way 

as for the windshield installation (Refer to 

P.42-16

).

Main

Index

Group

TOC

DOOR

BODY

42-31

DOOR

SERVICE SPECIFICATIONS

M1423000300176

Item

Standard value

Power window operation current (Power supply voltage 14.5 

± 0.5 V, at 25 °C) A

5 

± 1

Door outside handle play mm

3.3 

± 0.4

Door inside handle play mm

10.4 

± 0.5

Door inside handle lock knob stroke mm

15

SEALANT

M1423000500158

Item

Specified sealant

Door waterproof film

3M ATD Part No.8633 or equivalent

SPECIAL TOOLS

M1423000600520

Tool

Number

Name

Use

MB990480

MB990480

Window glass holder

Removal of window regulator 
assembly

MB990900

MB990900 or 
MB991164

Door hinge adjusting 
wrench

Door alignment

Main

Index

Group

TOC

MB990925AF

A

DOOR

BODY

42-32

TROUBLESHOOTING

M1423000700419

The door system is controlled by the Smart Wiring 
System (SWS). For troubleshooting, refer to GROUP 
54B, Troubleshooting 

P.54B-35

, or refer to GROUP 

54C, Troubleshooting 

P.54C-29

. 

MB990925
A: MB990939

Bearing and oil seal 
installer set
A: Remover bar

Door striker adjustment

MB990211

MB990211

Sliding hammer

MB990241

A

AE

MB990241
A: MB990243

Axle shaft puller
A: Body puller

MB991223

A

D

C

B

AZ

DO NOT USE

MB991223

A: MB991219
B: MB991220
C: MB991221
D: MB991222

Harness set

A: Test harness
B: LED harness
C: LED harness adapter
D: Probe

Terminal voltage measurement

A: For checking connector pin 

contact pressure

B: For checking power supply circuit
C: For checking power supply circuit
D: For connecting a locally sourced 

tester

MB992006

MB992006

Extra fine probe

Continuity check and voltage 
measurement at harness wire or 
connector

Tool

Number

Name

Use

Main

Index

Group

TOC

DOOR

BODY

42-33

ON-VEHICLE SERVICE

DOOR FIT ADJUSTMENT

M1423000900231

CAUTION

• Attach protection tape to the fender and door 

edges where the hinge is installed.

• Do not rotate special tool door hinge adjust-

ing wrench (MB991164) with a torque of over 
98 N

⋅m.

1. When the clearance between the door and the 

body is uneven
(1) Apply a protective tape to the fender and door 

edge around the hinge mounting area.

(2) Remove the front pillar pad <front door only> 

(Refer to 

P.42-7

).

(3) Remove the centre pillar trim lower <rear door 

only> (Refer to GROUP 52A, Interior trim  

P.52A-11

).

AC000592

MB990900 or
MB991164

AF

(4) Use the special tool door hinge adjusting 

wrench (MB990900 or MB991164) to loosen 
the body-side door hinge mounting bolts.

(5) Move the door to adjust until the clearance 

around the door is even.

2. When the door is not flush with the vehicle body 

surface.
(1) Loosen the door-side hinge mounting bolts.

NOTE: 

AC206498AB

Washer

Bolt

Door hinge

Bolt

Weld point

Weld point

If the door hinge mounting bolt washers are 
welded, grind off the welding according to the 
procedure below beforehand.

.

a. Remove the door hinge (Refer to 

P.42-38

).

b. Use a chisel or grinder to release the door 

hinge mounting bolt washer, which is 
welded to the door hinge.

c. On completion, paint the affected area with 

a suitable touch-in brush to prevent corro-
sion.

d. Install the door hinge (Refer to 

P.42-38

).

(2) Move the door to adjust until the door is flush 

with the vehicle body.

3. When the door is stiff to lock and unlock:

AC006109AF

MB990939

Striker

Temporary

bolt

s

(1) Adjustment by using the striker (toward the 

inside of the vehicle and vertical direction)
Install an temporary bolts instead of the striker 
mounting bolt, and use special tool remover 
bar (MB990939) and a hammer to tap the 
bolts to the desired direction.

Main

Index

Group

TOC