Mitsubishi Colt Ralliart. Manual - part 250

 

  Index      Mitsubishi     Mitsubishi Colt Ralliart - service repair manual

 

Search            

 

 

 

 

 

 

 

 

 

Content   ..  248  249  250  251   ..

 

 

Mitsubishi Colt Ralliart. Manual - part 250

 

 

PARKING BRAKE CABLE

PARKING BRAKES

36-10

<REAR (RALLIART Version-R)>

Pre-removal Operation
• Foot Rest Removal
• Front Scuff Plate, Rear Scuff Plate, Cowl Side Trim, 

Lower Centre Pillar Trim Removal (Refer to GROUP 52A, 

Interior trims 

P.52A-11

).

• Heater Unit Assembly Removal (Refer to GROUP 55, 

Heater Unit and Cooling Unit 

P.55A-57

).

• Front Seat Assembly Removal (Refer to GROUP 52A, 

Front Seat Assembly 

P.52A-20

 <Except RECARO seat> 

or 

P.52A-22

 <RECARO seat>).

• Rear Seat Assembly Removal (Refer to GROUP 52A, 

Rear Seat Assembly 

P.52A-27

).

• Floor Carpet Removal

Post-installation Operation
• Floor Carpet Installation
• Rear Seat Assembly Installation (Refer to GROUP 52A, 

Rear Seat Assembly 

P.52A-27

).

• Front Seat Assembly Installation (Refer to GROUP 52A, 

Front Seat Assembly 

P.52A-20

 <Except RECARO seat> 

or 

P.52A-22

 <RECARO seat>).

• Heater Unit Assembly Installation (Refer to GROUP 55, 

Heater Unit and Cooling Unit 

P.55A-57

).

• Front Scuff Plate, Rear Scuff Plate, Cowl Side Trim, 

Lower Centre Pillar Trim Installation (Refer to GROUP 

52A, Interior trims 

P.52A-11

).

• Foot Rest Installation

• Parking Brake Lever Stroke Adjustment (Refer to 

P.36-4

).

AC602245

1

1

AB

2

Removal steps 

1.

Rear parking brake cable and 
parking lever connection

2.

Rear parking brake cable

REMOVAL SERVICE POINT
<<A>> BRAEK DRUM REMOVAL

AC207894 AB

Bolts
(M8 x 1.25)

Use M8

×1.25 bolts as shown to remove the brake 

drum by tightening them evenly.

<<B>> REAR PARKING BRAKE CABLE 
AND BACKING PLATE CONNECTION 
REMOVAL

AC208973

AB

10 mm - wrench

Rear parking
brake cable

Backing plate

Stopper

Withdraw the parking brake cable from the backing 
plate.
NOTE: Insert a 10 mm-wrench into the parking brake 
cable to facilitate the cable withdrawal.

Main

Index

Group

TOC

GROUP 26

FRONT AXLE

CONTENTS

SERVICE SPECIFICATIONS. . . . . . .

26-2

LUBRICANTS  . . . . . . . . . . . . . . . . . .

26-2

SPECIAL TOOLS. . . . . . . . . . . . . . . .

26-3

ON-VEHICLE SERVICE. . . . . . . . . . .

26-5

WHEEL BEARING AXIAL PLAY CHECK . . 

26-5

FRONT AXLE HUB ASSEMBLY . . . .

26-6

REMOVAL AND INSTALLATION 

 

<VEHICLES WITH 14 INCH-DISC 

 

BRAKE>  . . . . . . . . . . . . . . . . . . . . . . . . . . . 

26-6

REMOVAL AND INSTALLATION 

 

<VEHICLES WITH 15 INCH-DISC 

 

BRAKE>  . . . . . . . . . . . . . . . . . . . . . . . . . . . 

26-9

DISASSEMBLY AND REASSEMBLY . . . . . 

26-13

DRIVESHAFT ASSEMBLY. . . . . . . . .

26-16

REMOVAL AND INSTALLATION  . . . . . . . . 

26-16

DISASSEMBLY AND REASSEMBLY . . . . . 

26-21

EBJ BOOT (RESIN BOOT) 

 

REPLACEMENT . . . . . . . . . . . . . . . . . . . . . 

26-26

BJ BOOT (RESIN BOOT) 

 

REPLACEMENT . . . . . . . . . . . . . . . . . . . . . 

26-28

Main

Index

SERVICE SPECIFICATIONS

FRONT AXLE

26-2

SERVICE SPECIFICATIONS

M1261000300783

Item

Standard 
value

Limit

Wheel bearing axial play mm

−

0.05

Wheel bearing starting torque N

⋅m

4A9

−

1.6

4G1

−

1.76

Protruding length of stabilizer bar mounting bolt mm

4A9

19 

± 1.5

−

Protruding length of stabilizer link assembly mm

4G1

5 

± 1.5

−

Setting of TJ boot length mm

80 

± 3

−

Opening dimension of the special tool 
(MB991561) mm

When the EBJ boot band (small) 
is crimped

3.9

−

When the EBJ boot band (large) 
is crimped

3.9

−

Crimped width of the EBJ boot band mm

1.2 

− 4.5

−

NOTE: EBJ: Eight Ball Fixed Joint

LUBRICANTS

M1261000400810

Item

Specified lubricant

Quantity

TJ

Repair kit grease

4A9

100 

± 10 g

4G1

150 

± 6 g

ETJ

Repair kit grease

115 

± 10 g

EBJ 

Repair kit grease

70 

± 10 g

BJ 

Repair kit grease

95 

± 10 g

NOTE: EBJ: Eight Ball Fixed Joint

Main

Index

Group

TOC

SPECIAL TOOLS

FRONT AXLE

26-3

SPECIAL TOOLS

M1261000600966

Tool

Number

Name

Use

B990767

MB990767

Front hub & flange 
yoke holder

Fixing of hub

MB991897

MB991897 or 
MB992011

Ball joint remover

Knuckle and ball joint disconnection 
<4A9>
NOTE: Steering linkage puller 
(MB990635 or MB991113)is also 
used to disconnect knuckle and tie 
rod end ball joint.

B991113    

MB991113

Steering linkage 
puller

Knuckle and ball joint disconnection 
<4G1>

MB990241AD

B

A

MB990241

A:MB990242
B:MB990244

Axle shaft puller

A: Puller shaft
B: Puller bar

• Removal of driveshaft

• Hub assembly removal

MB991056 or 
MB991355

Knuckle arm bridge

Removal of hub

A

B

C

MB991017

A:MB991017
B:MB990998
C:MB991000

A, B: Front hub 
remover and installer
C: Spacer

• Provisional holding of wheel 

bearing

• Measurement of wheel bearing 

starting torque

• Measurement of wheel bearing 

axial play
NOTE: MB991000, which belongs 
to MB990998, should be used as a 
spacer.

MB990685

Torque wrench

Measurement of wheel bearing 
starting torque

MB990326

MB990326

Preload socket

Main

Index

Group

TOC

 

 

 

 

 

 

 

Content   ..  248  249  250  251   ..