Mitsubishi Colt Ralliart. Manual - part 250

 

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Mitsubishi Colt Ralliart. Manual - part 250

 

 

PARKING BRAKE CABLE

PARKING BRAKES

36-10

<REAR (RALLIART Version-R)>

Pre-removal Operation
• Foot Rest Removal
• Front Scuff Plate, Rear Scuff Plate, Cowl Side Trim, 

Lower Centre Pillar Trim Removal (Refer to GROUP 52A, 

Interior trim

P.52A-11

).

• Heater Unit Assembly Removal (Refer to GROUP 55, 

Heater Unit and Cooling Unit 

P.55A-57

).

• Front Seat Assembly Removal (Refer to GROUP 52A, 

Front Seat Assembly 

P.52A-20

 <Except RECARO seat> 

or 

P.52A-22

 <RECARO seat>).

• Rear Seat Assembly Removal (Refer to GROUP 52A, 

Rear Seat Assembly 

P.52A-27

).

• Floor Carpet Removal

Post-installation Operation
• Floor Carpet Installation
• Rear Seat Assembly Installation (Refer to GROUP 52A, 

Rear Seat Assembly 

P.52A-27

).

• Front Seat Assembly Installation (Refer to GROUP 52A, 

Front Seat Assembly 

P.52A-20

 <Except RECARO seat> 

or 

P.52A-22

 <RECARO seat>).

• Heater Unit Assembly Installation (Refer to GROUP 55, 

Heater Unit and Cooling Unit 

P.55A-57

).

• Front Scuff Plate, Rear Scuff Plate, Cowl Side Trim, 

Lower Centre Pillar Trim Installation (Refer to GROUP 

52A, Interior trims 

P.52A-11

).

• Foot Rest Installation

• Parking Brake Lever Stroke Adjustment (Refer to 

P.36-4

).

AC602245

1

1

AB

2

Removal steps 

1.

Rear parking brake cable and 
parking lever connection

2.

Rear parking brake cable

REMOVAL SERVICE POINT
<<A>> BRAEK DRUM REMOVAL

AC207894 AB

Bolts
(M8 x 1.25)

Use M8

×1.25 bolts as shown to remove the brake 

drum by tightening them evenly.

<<B>> REAR PARKING BRAKE CABLE 
AND BACKING PLATE CONNECTION 
REMOVAL

AC208973

AB

10 mm - wrench

Rear parking
brake cable

Backing plate

Stopper

Withdraw the parking brake cable from the backing 
plate.
NOTE: Insert a 10 mm-wrench into the parking brake 
cable to facilitate the cable withdrawal.

Main

Index

Group

TOC

GROUP 26

FRONT AXLE

CONTENTS

SERVICE SPECIFICATIONS. . . . . . .

26-2

LUBRICANTS  . . . . . . . . . . . . . . . . . .

26-2

SPECIAL TOOLS. . . . . . . . . . . . . . . .

26-3

ON-VEHICLE SERVICE. . . . . . . . . . .

26-5

WHEEL BEARING AXIAL PLAY CHECK . . 

26-5

FRONT AXLE HUB ASSEMBLY . . . .

26-6

REMOVAL AND INSTALLATION 

 

<VEHICLES WITH 14 INCH-DISC 

 

BRAKE>  . . . . . . . . . . . . . . . . . . . . . . . . . . . 

26-6

REMOVAL AND INSTALLATION 

 

<VEHICLES WITH 15 INCH-DISC 

 

BRAKE>  . . . . . . . . . . . . . . . . . . . . . . . . . . . 

26-9

DISASSEMBLY AND REASSEMBLY . . . . . 

26-13

DRIVESHAFT ASSEMBLY. . . . . . . . .

26-16

REMOVAL AND INSTALLATION  . . . . . . . . 

26-16

DISASSEMBLY AND REASSEMBLY . . . . . 

26-21

EBJ BOOT (RESIN BOOT) 

 

REPLACEMENT . . . . . . . . . . . . . . . . . . . . . 

26-26

BJ BOOT (RESIN BOOT) 

 

REPLACEMENT . . . . . . . . . . . . . . . . . . . . . 

26-28

Main

Index

SERVICE SPECIFICATIONS

FRONT AXLE

26-2

SERVICE SPECIFICATIONS

M1261000300783

Item

Standard 
value

Limit

Wheel bearing axial play mm

0.05

Wheel bearing starting torque N

⋅m

4A9

1.6

4G1

1.76

Protruding length of stabilizer bar mounting bolt mm

4A9

19 

± 1.5

Protruding length of stabilizer link assembly mm

4G1

± 1.5

Setting of TJ boot length mm

80 

± 3

Opening dimension of the special tool 
(MB991561) mm

When the EBJ boot band (small) 
is crimped

3.9

When the EBJ boot band (large) 
is crimped

3.9

Crimped width of the EBJ boot band mm

1.2 

− 4.5

NOTE: EBJ: Eight Ball Fixed Joint

LUBRICANTS

M1261000400810

Item

Specified lubricant

Quantity

TJ

Repair kit grease

4A9

100 

± 10 g

4G1

150 

± 6 g

ETJ

Repair kit grease

115 

± 10 g

EBJ 

Repair kit grease

70 

± 10 g

BJ 

Repair kit grease

95 

± 10 g

NOTE: EBJ: Eight Ball Fixed Joint

Main

Index

Group

TOC

SPECIAL TOOLS

FRONT AXLE

26-3

SPECIAL TOOLS

M1261000600966

Tool

Number

Name

Use

B990767

MB990767

Front hub & flange 
yoke holder

Fixing of hub

MB991897

MB991897 or 
MB992011

Ball joint remover

Knuckle and ball joint disconnection 
<4A9>
NOTE: Steering linkage puller 
(MB990635 or MB991113)is also 
used to disconnect knuckle and tie 
rod end ball joint.

B991113    

MB991113

Steering linkage 
puller

Knuckle and ball joint disconnection 
<4G1>

MB990241AD

B

A

MB990241

A:MB990242
B:MB990244

Axle shaft puller

A: Puller shaft
B: Puller bar

• Removal of driveshaft

• Hub assembly removal

MB991056 or 
MB991355

Knuckle arm bridge

Removal of hub

A

B

C

MB991017

A:MB991017
B:MB990998
C:MB991000

A, B: Front hub 
remover and installer
C: Spacer

• Provisional holding of wheel 

bearing

• Measurement of wheel bearing 

starting torque

• Measurement of wheel bearing 

axial play
NOTE: MB991000, which belongs 
to MB990998, should be used as a 
spacer.

MB990685

Torque wrench

Measurement of wheel bearing 
starting torque

MB990326

MB990326

Preload socket

Main

Index

Group

TOC

 

 

 

 

 

 

 

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