Mitsubishi Colt Ralliart. Manual - part 202

 

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Mitsubishi Colt Ralliart. Manual - part 202

 

 

TRANSMISSION ASSEMBLY

CVT

23A-151

5.

CVT control solenoid valve 
assembly connector

6.

Primary speed sensor connector

7.

Turbine speed sensor connector

8.

Secondary speed sensor connector

9.

Line pressure sensor connector

Removal steps (Continued)

<<

A

>>

10. Cable band

<<

B

>>

11. Transmission assembly upper part 

coupling bolt

12. ATF warmer connection

AC403792AD

13

14

16

20

18

17

21

90 ± 10 N·m*

6.7 ± 1.3 N·m

6.7 ± 1.3 N·m

23 ± 3 N·m

19 ± 3 N·m

45 ± 10 N·m

63 ± 7 N·m

63 ± 7 N·m

90 ± 10 N·m*

14

15

49 ± 3 N·m

24 ± 3 N·m

19

Removal steps 

13. Engine mounting stay
14. Engine roll stopper rod assembly
15 Bell housing cover

<<

C

>>

16. Torque converter and drive plate 

coupling bolt

17. Secondary pressure sensor
•

Raise the engine and transmission 
assembly to the position where the 
engine weight is not applied to the 
transmission mounting insulator.

18. Transmission mounting insulator 

coupling bolt and nut

<<

D

>>

•

Holding the engine assembly

19. Starter
20. Transmission assembly lower part 

coupling bolt

>>

A

<< 21. Transmission assembly 

Removal steps (Continued)

Removal steps (Continued)

Main

Index

Group

TOC

TRANSMISSION ASSEMBLY

CVT

23A-152

REMOVAL SERVICE POINTS
<<A>> CABLE BAND REMOVAL

AC510420

AD

Harness bracket

Inhibitor switch

Control harness

When removing the control harness, cut the cable 
band indicated by the arrow in the figure.

<<B>> TRANSMISSION ASSEMBLY 
UPPER COUPLING BOLT REMOVAL

Do not fully unscrew the bolts from the engine and 
transmission assembly. Only loosen the bolts.

<<C>> TORQUE CONVERTER AND 
DRIVE PLATE COUPLING BOLTS 
REMOVAL

1. Remove the coupling bolts while turning the 

crankshaft.

2. Push in the torque converter into the transmission 

side and make a point to ensure that the torque 
converter does not remain on the engine side.

<<D>> SUPPORTING THE ENGINE 
ASSEMBLY

AC207441AB

Apply a protective 
tape.

Windshield

1. Wrap a protective tape to avoid damage to the 

windshield.

2. <Using the special tool Engine Hanger 

(MB991928)>
(1) Assemble the special tool Engine Hanger 

(MB991928) (Set the components below to the 
base hanger).

• Slide bracket (HI)

• Foot (standard) (MB991932)

•

AC207439

<Right rear>

AB

MB991928

MB991932

Slide bracket (HI)

AC207437AB

MB991928

MB991932

Slide bracket (HI)

<Left rear>

Engine hanger attachment (MB991925)

(2) Set the special tool Foot (standard) 

(MB991932) to the front fender strut assembly 
mounting nut as shown.

Main

Index

Group

TOC

AC207440

<Right front>

MB991925

AB

MB991928

Welded 
part

AC207438AB

MB991925

MB991928

<Left front>

Welded part

TRANSMISSION ASSEMBLY

CVT

23A-153

(3) Set the special tool Engine Hanger 

Attachment (MB991925) to the front side 
member welded part as shown.

NOTE: Adjust the balance of the engine 
hanger by sliding the engine hanger attach-
ment (MB991925) and the slide bracket (HI).

AC402622

MB991928

MB991454

MB991527

AC

(4)  Set the special tool Hanger (MB991527) and 

the chain of the Engine Hanger Balancer 
(MB991454). Then remove the transmission 
assembly upper coupling bolts while 
supporting the engine and transmission 
assembly.

3. <Using the special tool Engine Hanger 

(MB991895)>
(1) Set the engine hanger attachment 

(MB991924) to the special tool Engine Hanger 
(MB991895).

AC207434

<Right rear>

AC

MB991895

AC207433AC

MB991895

<Left rear>

(2) Set the rear foot of the special tool Engine 

Hanger (MB991895) to the front fender strut 
assembly mounting nut as shown.

AC207435

<Right front>

MB991924

MB991895

Welded part

AC

AC207432

<Left front>

AC

MB991924

MB991895

Welded part

(3) Set the special tool Engine Hanger 

Attachment (MB991924) to the front side 
member welded part as shown.

NOTE: Adjust the balance of engine hanger by 
sliding the engine hanger attachment 
(MB991924).

Main

Index

Group

TOC

AC207431AD

MB991895

MB991527

MB991454

TRANSMISSION ASSEMBLY

CVT

23A-154

(4) Set the special tool Hanger (MB991527) and 

the chain of the Engine Hanger Balancer 
(MB991454). Then remove the transmission 
assembly upper coupling bolts while 
supporting the engine and transmission 
assembly.

INSTALLATION SERVICE POINTS
>>A<< TRANSMISSION ASSEMBLY 
INSTALLATION

AC209056AB

Approximately 
12.2 mm

Torque converter

Converter housing

Engage the torque converter into the transmission 
side securely, and then assemble the transmission 
assembly on the engine.

Main

Index

Group

TOC

 

 

 

 

 

 

 

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