Mitsubishi 380. Manual - part 980

Disassembly steps 

1.

Spring washer

2.

Stopper bracket

<<

A

>>

>>

E

<<

3

Lock pin

4.

Interlock plate

5.

Control finger

>>

D

<<

6.

Spring pin

7.

Stopper body

8.

Neutral return spring

9.

Control shaft 

>>

C

<<

10. Air breather
11. Control shaft boot 

>>

B

<<

12. Oil seal

>>

A

<<

13. Needle bearing
14. Control housing

CONTROL HOUSING

MANUAL TRANSMISSION OVERHAUL

22B-33

DISASSEMBLY SERVICE POINT

.

<<A>> LOCK PIN REMOVAL

AK204273

Lock pin

Control fing

AB

Drive out the lock pin from the direction shown.

REASSEMBLY SERVICE POINTS

.

>>A<< NEEDLE BEARING INSTALLATION

AK204176AC

Needle bearing

Model number

stamped side

0 – 0.5 mm

Control housing

Press fit the needle bearing into the control housing side as 
shown.
Make sure that the side with the model number stamped on it 
faces the end of the control housing as shown.

.

>>B<< OIL SEAL INSTALLATION

AK204303AB

Apply transmission oil to the oil seal lip area. 

Transmission oil:

Genuine Mitsubishi MTF

.

Disassembly steps ( つづき )

CONTROL HOUSING

MANUAL TRANSMISSION OVERHAUL

22B-34

>>C<< AIR BREATHER INSTALLATION

AK204274AB

1. Apply sealant to the inserting portion of air breather.

Specified sealant:

3M SUPER WEATHERSTRIP No.8001 or equivalent

AK204220

Emboss

mark

AB

2. Install the air breather so that the emboss mark is in the 

direction shown in the figure.

.

>>D<< SPRING PIN INSTALLATION

AK204177

Control shaft

Stopper body

Installation direc

Slit

Spring pin

AB

Drive in the spring pin so that the slit is in the direction shown in 
the figure.

.

>>E<< LOCK PIN INSTALLATION

AK204273 AC

Drive the lock pin in from the direction shown in the figure.

CLUTCH HOUSING

MANUAL TRANSMISSION OVERHAUL

22B-35

CLUTCH HOUSING

DISASSEMBLY AND REASSEMBLY

M1222003700369

AK502134

1

5*

2

9.8 ± 2.0 N·m

4

8

7

6

3

AB

Disassembly steps 

1.

Clutch release bearing retainer

>>

E

<<

2.

Oil seal

<<

A

>>

>>

D

<<

3.

Outer race

<<

B

>>

>>

C

<<

4.

Outer race

>>

B

<<

5.

Bushing*

>>

A

<<

6.

Cover-A

>>

A

<<

7.

Cover-B

8.

Clutch housing

NOTE: 

*Refer to the bushing installation procedures only 

when replacing the clutch housing.

Disassembly steps ( つづき )

CLUTCH HOUSING

MANUAL TRANSMISSION OVERHAUL

22B-36

DISASSEMBLY SERVICE POINTS

.

<<A>> OUTER RACE REMOVAL

AK201665AD

MD999566

Outer race

Using special tool Claw (MD999566), remove the outer race 
from the clutch housing.

.

<<B>> OUTER RACE REMOVAL

AK201666

MD999566

AD

Using special tool Claw (MD999566), remove the outer race 
from the clutch housing.

REASSEMBLY SERVICE POINTS

.

>>A<< COVER-B/COVER-A INSTALLATION

AK201667

Cover-A

Cover-B

AD

Install the covers directed as shown in the illustration.

.

>>B<< BUSHING INSTALLATION

AK201668

Seam of

bushing

Air vent

AD

1. Press fit the bushing so the seam is away from the air vent.