Mitsubishi Grandis. Manual - part 875

 

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Mitsubishi Grandis. Manual - part 875

 

 

TRANSMISSION

MANUAL TRANSMISSION OVERHAUL

22B-10

TRANSMISSION

DISASSEMBLY AND REASSEMBLY

M1222001000245

AK305089

32 ± 2 N·m

3.9 ± 1.0 N·m

70 ± 10 N·m

18 ± 3 N·m

4

3

9

7

10

8

11

6

2

1

70 ± 10 N·m

18 ± 3 N·m

5

AB

Disassembly steps

1.

Roll stopper bracket, front

2.

Roll stopper bracket, rear

3.

Shift cable bracket

>>I<<

4.

Select lever

5.

Speed sensor harness

6.

Speedometer gear

7.

Backup light switch

8.

Gasket

9.

Poppet spring

10. Gasket
11. Harness bracket

Disassembly steps (Continued)

TRANSMISSION

MANUAL TRANSMISSION OVERHAUL

22B-11

AK305099

Apply gear oil to all
moving parts before
installation.

18 ± 3 N·m

30 ± 3 N·m

44 ± 5 N·m

48 ± 6 N·m

6.9 ± 0.9 N·m

14

15

12

13

20

21

23

22

17

18

19

24

25

16

AB

Disassembly steps

12. Interlock plate bolt
13. Gasket

>>H<<

14. Control housing
15. Neutral return spring

>>G<<

16. Under cover
17. Reverse idler gear shaft bolt
18. Gasket
19. Reverse idler gear assembly

<<A>>

>>F<<

20. Sealing cap

<<B>>

>>E<<

21. Transaxle case

>>D<<

22. Outer race

>>D<<

23. Spacer
24. Magnet holder
25. Magnet

Disassembly steps (Continued)

TRANSMISSION

MANUAL TRANSMISSION OVERHAUL

22B-12

DISASSEMBLY SERVICE POINTS
<<A>> SEALING CAP REMOVAL

1. Drive a screwdriver into the center of the sealing 

cap.

2. Bend the screwdriver back to remove the sealing 

cap.

AK204219

27

26

28

38

34

33

31

39

36

37

18 ± 3 N·m

35

29

32

30

Apply gear oil to all
moving parts before
installation.

AB

Disassembly steps

>>C<<

26. Spring pin
27. 1st-2nd speed shift rail
28. 1st-2nd speed shift fork

>>C<<

29. Spring pin

>>C<<

30. Spring pin

<<C>>

>>B<<

31. 3rd-4th speed shift rail

<<C>>

>>B<<

32. 3rd-4th speed shift fork

<<C>>

>>B<<

33. 5th speed-reverse shift rail

<<C>>

>>B<<

34. 5th speed-reverse shift fork
35. Front bearing retainer

<<D>>

>>A<<

36. Input shaft

<<D>>

>>A<<

37. Output shaft
38. Differential
39. Clutch housing

AK305183AB

Sealing cap

TRANSMISSION

MANUAL TRANSMISSION OVERHAUL

22B-13

<<B>> TRANSAXLE CASE REMOVAL

1. Remove all sixteen bolts securing the transaxle 

case to the clutch housing.

2. Use snap ring pliers to expand the indicated snap 

ring. The snap ring will release the grooved ball 
bearing, and the output shaft assembly will fall 
under its own weight.

CAUTION

Do not use a scraper or chisel to remove the 
transaxle case.
3. Remove the transaxle case from the clutch 

housing by gently prying on opposite sides at the 
same time. 

<<C>> 3RD-4TH SPEED SHIFT 
RAIL/3RD-4TH SPEED SHIFT FORK/5TH 
SPEED-REVERSE SHIFT RAIL/5TH 
SPEED-REVERSE SHIFT FORK 
REMOVAL

1. Shift the 3rd-4th speed shift fork and 5th 

speed-reverse shift fork in the direction shown.

2. Pull up on the 3rd-4th speed shift rail and 5th 

speed-reverse shift rail and take them out of the 
hole in the clutch housing.

3. Slide the 3rd-4th speed shift rail and 5th 

speed-reverse shift rail in the direction shown and 
remove them together with the shift forks.

<<D>> INPUT SHAFT AND OUTPUT 
SHAFT REMOVAL

Remove the input and output shafts together.

ADJUSTMENT BEFORE REASSEMBLY
SPACER SELECTION FOR 
DIFFERENTIAL CASE PRELOAD 
ADJUSTMENT 

1. Put solders (1.6 mm diameter, about 10 mm long) 

in the illustrated positions of the transaxle case.

2. Install the taper bearing outer race and differential 

assembly into the transaxle case. 
NOTE:  If necessary, replace the differential case 
and taper bearing before carrying out these 
adjustments.

AK305108AB

Snap ring

AK305103AB

3rd-4th speed
shift fork

5th speed reverse
shift fork

AK305104AB

3rd-4th speed
shift rail

5th speed-reverse
shift rail

AK305106AB

Input shaft

Output shaft

AK305109AB

Solders

 

 

 

 

 

 

 

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