Mitsubishi Grandis. Manual - part 874

 

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Mitsubishi Grandis. Manual - part 874

 

 

LUBRICANTS

MANUAL TRANSMISSION OVERHAUL

22B-6

Too thin a bead could cause leaks. Too thick a bead, 
on the other hand, could be squeezed out of location, 
causing blocking or narrowing of fluid passages. To 
prevent leaks or blocking of passages, therefore, it is 
absolutely necessary to apply the FIPG evenly 
without a break, while observing the correct bead 
size.
FIPG hardens as it reacts with the moisture in the 
atmospheric air, and it is usually used for sealing 
metallic flange areas.

Disassembly

Parts sealed with a FIPG can be easily removed 
without need for the use of a special method. In 
some cases, however, the FIPG in joints may have to 
be broken by tapping parts with a mallet or similar 
tool.

Surface Preparation

Thoroughly remove all substances deposited on the 
FIPG application surface, using a gasket scraper.

Make sure that the FIPG application surface is flat 
and smooth. Also make sure that the surface is free 
from oils, greases and foreign substances. Do not fail 
to remove old FIPG that may remain in the fastener 
fitting holes.

FIPG Application

Applied FIPG bead should be of the specified size 
and free of any break. FIPG can be wiped away 
unless it has completely hardened. Install the mating 
parts in position while the FIPG is still wet (in less 
than 10 minutes after application). Do not allow FIPG 
to spread beyond the sealing areas during 
installation. Avoid operating the transmission or 
letting oils or water come in contact with the sealed 
area before a time sufficient for FIPG to harden 
(approximately one hour) has passed.
FIPG application method may vary from location to 
location. Follow the instruction for each particular 
case described later in this manual.

LUBRICANTS

M1222000400165

TRANSMISSION

TRANSFER

Item

Specified lubricant

Each O-ring

Hypoid gear oil SAE 75W-90 or 75W-85W conforming to 
API classification GL-4

Each oil seal
Select lever shoe

Mitsubishi genuine grease Part No.0101011 or equivalent

Input shaft front oil seal

Item

Specified lubricant

Each O-ring

Hypoid gear oil API classification GL-5 SAE 90

Each oil seal

SPECIAL TOOLS

MANUAL TRANSMISSION OVERHAUL

22B-7

SPECIAL TOOLS

M1222000600211

Tool

Number

Name

Use

MB990935

Installer adapter

Installation of differential case 
taper roller bearing outer race

MB990938

Handle

Use with Installer adapter

MB990927

Installer adapter

Installation of sealing cap 

MD998801

Bearing remover

Installation and removal of 
gears, bearings and sleeves

MD998812

Installer cap

Use with Installer and Installer 
adapter

MD998813

Installer-100

Use with Installer cap and 
Installer adapter

MD998816

Installer adapter (30) Installation of input shaft front 

bearing

MD998825

Installer adapter (52)

• Installation of 1st-2nd speed 

synchronizer hub

• Installation of 3rd-4th speed 

synchronizer hub

• Installation of 1st speed gear 

sleeve

SPECIAL TOOLS

MANUAL TRANSMISSION OVERHAUL

22B-8

MD998824

Installer adapter (50)

• Installation of 4th speed gear 

sleeve

• Installation of 5th speed gear

• Installation of thrust plate 

stopper

MD998818

Installer adapter (38)

• Installation of input shaft rear 

bearing

• Installation of output shaft 

front bearing inner race

• Installation of reverse gear 

sleeve

• Installation of output shaft 

rear bearing

MD998917

Bearing remover

Installation and removal of 
gears, bearing and sleeves

MD998814

Installer-200

Use with Installer cap and 
Installer adapter

MD998822

Installer adapter (46)

• Installation of 2nd speed 

gear sleeve

• Installation of 3rd speed gear

MD998819

Installer adapter (40)

• Installation of 5th-reverse 

speed synchronizer hub

• Installation of 4th speed gear

• Installation of 5th speed gear 

sleeve

MD999566

Claw

Removal of taper roller bearing 
outer race

MD998772

Valve spring 
compressor

Removal of output shaft front 
roller bearing outer race 

Tool

Number

Name

Use

SPECIAL TOOLS

MANUAL TRANSMISSION OVERHAUL

22B-9

MD998346

Bearing outer race 
remover

Removal of output shaft front 
roller bearing outer race 

MB990934

Installer adapter

Installation of output shaft front 
bearing outer race

MD998325

Differential oil seal 
installer

Installation of differential oil seal

MB990926

Installer adapter

Installation of clutch housing 
input shaft oil seal

MD998823

Installer adapter (48) Installation of differential case 

taper roller bearing

Tool

Number

Name

Use

 

 

 

 

 

 

 

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