Mitsubishi Grandis. Manual - part 873

GENERAL INFORMATION

MANUAL TRANSMISSION OVERHAUL

22B-2

GENERAL INFORMATION

M1222000100186

MANUAL TRANSMISSION MODELS

SECTIONAL VIEW

Transmission model

Combined engine

Vehicle model

F5M42-2-V4C1

4G69-S4-MIVEC

NA4W

AK305222

GENERAL SPECIFICATIONS

MANUAL TRANSMISSION OVERHAUL

22B-3

GENERAL SPECIFICATIONS

M1222000200246

TRANSMISSION MODEL TABLE

GEAR RATIO TABLE

SERVICE SPECIFICATIONS

M1222000300209

SNAP RING, SPACER AND THRUST PLATE FOR 

ADJUSTMENT

M1222012000216

SPACER (FOR ADJUSTMENT OF DIFFERENTIAL CASE PRELOAD)

Transmission model Speedometer gear 

ratio

Final gear 
ratio

Vehicle model

Engine model

F5M42-2-V4C1

27/36

4.312

NA4W

4G69-S4-MIVEC

F5M42

1st

3.583

2nd

1.947

3rd

1.266

4th

0.970

5th

0.767

Reverse

3.363

Item

Standard value

Minimum limit

Differential case preload

0.05 

− 0.11 mm

−

Input shaft front bearing end play

0 

− 0.12 mm

−

Input shaft 5th speed gear end play

0 

− 0.09 mm

−

Input shaft rear bearing end play

0 

− 0.12 mm

−

Synchronizer ring back surface to gear clearance

−

0.5 mm

Output shaft front bearing end play

0 

− 0.12 mm

−

Output shaft 3rd speed gear end play

0 

− 0.09 mm

−

Output shaft rear bearing end play

0 

− 0.09 mm

−

Backlash between differential gear and pinion

0 

− 0.15 mm

−

Thickness mm

Identification symbol

Thickness mm

Identification symbol

0.71

71

1.01

01

0.74

74

1.04

04

0.77

77

1.07

07

0.80

80

1.10

J

0.83

83

1.13

D

SNAP RING, SPACER AND THRUST PLATE FOR ADJUSTMENT

MANUAL TRANSMISSION OVERHAUL

22B-4

SNAP RING (FOR ADJUSTMENT OF INPUT SHAFT FRONT BEARING END PLAY) 

THRUST PLATE (FOR ADJUSTMENT OF INPUT SHAFT 5TH SPEED GEAR END PLAY)

SNAP RING (FOR ADJUSTMENT OF INPUT SHAFT REAR BEARING END PLAY AND OUTPUT SHAFT 
FRONT BEARING END PLAY) 

SNAP RING (FOR ADJUSTMENT OF OUTPUT SHAFT 3RD SPEED GEAR END PLAY)

SNAP RING (FOR ADJUSTMENT OF OUTPUT SHAFT REAR BEARING END PLAY)

SPACER (FOR ADJUSTMENT OF BACKLASH BETWEEN DIFFERENTIAL SIDE GEAR AND PINION)

0.86

86

1.16

K

0.89

89

1.19

L

0.92

92

1.22

G

0.95

95

1.25

M

0.98

98

Thickness mm

Identification symbol

Thickness mm

Identification symbol

2.24

None 2.38

Brown

2.31

Blue

Thickness mm

Identification symbol

Thickness mm

Identification symbol

2.82

0

2.98

6

2.86

2

3.02

7

2.90

3

3.06

8

2.94

5

3.10

9

Thickness mm

Identification symbol

Thickness mm

Identification symbol

1.43

Green (2)

1.59

Yellow (2)

1.51

White (2)

Thickness mm

Identification symbol

Thickness mm

Identification symbol

2.81

Green

2.97

Orange

2.85

White

3.01

Red

2.89

Yellow

3.05

Pink

2.93

Black

3.09

Blue

Thickness mm

Identification symbol

Thickness mm

Identification symbol

2.31

Black (2)

2.55

Yellow

2.35

None

2.59

Black

2.39

Blue

2.63

Orange

2.43

Brown

2.67

Blue

2.47

Green

2.71

Brown

2.51

White

Thickness mm

Identification symbol

Thickness mm

Identification symbol

0.72 

− 0.79

−

0.98 

− 1.02

−

0.80 

− 0.84

−

1.02 

− 1.06

−

Thickness mm

Identification symbol

Thickness mm

Identification symbol

TORQUE SPECIFICATIONS

MANUAL TRANSMISSION OVERHAUL

22B-5

TORQUE SPECIFICATIONS

M1222012100150

SEALANTS AND ADHESIVES

M1222000500184

FORM-IN-PLACE GASKET (FIPG)

This transmission has several areas where the 
form-in-place gasket (FIPG) is used for sealing. To 
ensure that the FIPG fully serves its purpose, it is 
necessary to observe some precautions when 
applying it. Bead size, continuity and location are of 

paramount importance.

0.85 

− 0.90

−

1.07 

− 1.11

−

0.90 

− 0.94

−

1.12 

− 1.16

−

0.94 

− 0.98

−

1.16 

− 1.20

−

Thickness mm

Identification symbol

Thickness mm

Identification symbol

Part

N

⋅m

Roll stopper bracket mounting bolt

70 

± 10

Shift cable bracket mounting bolt

18 

± 3

Select lever mounting bolt

18 

± 3

Speedometer gear mounting bolt

3.9 

± 1.0

Backup light switch

32 

± 2

Poppet spring

32 

± 2

Harness bracket bolt

18 

± 3

Interlock plate bolt

30 

± 3

Control housing mounting bolt

18 

± 3

Under cover mounting bolt

6.9 

± 0.9

Reverse idler gear shaft mounting bolt

48 

± 6

Clutch housing-transaxle case mounting bolt

44 

± 5

Front bearing retainer mounting bolt 

18 

± 3

Select lever mounting nut

11 

± 1

Stopper bracket mounting bolt

21.7 

± 0.3

Clutch release bearing retainer mounting bolt

9.8 

± 0.2

Differential drive gear mounting bolt

132 

± 5

Item

Specified sealant

Clutch housing-transaxle case mating surface

Mitsubishi genuine sealant Part No. MD997740 or 
equivalent

Under cover-transaxle case mating surface
Control housing-transaxle case mating surface
Air breather

3M SUPER WEATHERSTRIP No.8001 or equivalent

Differential drive gear bolt

3M STUD Locking No.4170 or equivalent