Mitsubishi L200. Manual - part 489

WINDOW GLASS

BODY

42-16

WINDOW GLASS INSTALLATION

AC306636

Cleaning of adhesion surface
Cut off the residual adhesive until the 
thickness is less than 2 mm. Clean the 
adhesion surface with Parts Cleaner 
(MZ100387 or equivalent), and let dry for 
3 minutes or more.

Cleaning of adhesion surface
Completely cut off all of the residual 
adhesive. Clean the adhesive surface 
with Parts Cleaner (MZ100387 or 
equivalent), and let dry for 3 minutes 
or more.

Cleaning of adhesion surface
Clean off any dirt adhering to the adhesion 
surface with Parts Cleaner (MZ100387 or 
equivalent), and let dry for 3 minutes or 
more.

Attaching of dual lock fastener
Attach the dual lock fastener to set the 
positions for the glass to be installed.

Gluing of window dam and window spacer
Glue the window dam and window spacer to the glass, following the standard position 
all the way around the inside edge of the glass.

Application of adhesive
Within 30 minutes after applying the primer, apply the adhesive evenly all the way around 
the inside edge of the glass.

Installing the glass
After applying the adhesive, lightly  press the glass evenly so that it adheres 
completely.

Cleaning
After removing excess adhesive from the body or glass with a spatula, etc. 
Clean off  with Parts Cleaner (MZ100387 or equivalent).

Checking for water  leaks
Carry out a shower test to check that no water leaks through.

Replace  the glass

Reusing the glass

Window glass installation procedure

Body side

Window glass side

Application of primer
Do not apply primer on residual adhesive as doing so may affect adhesion. apply enough primer on adhesion surface evenly taking 
care not to apply it on the residual adhesive. after applying primer, let it dry for 3 minutes or more.

AI

WINDOW GLASS

BODY

42-17

WINDSHIELD

REMOVAL AND INSTALLATION

M1422001001639

Pre-removal and Post-installation Operation
• Front Deck Garnish Removal and Installation (Refer to 

GROUP 51, Windshield Wiper .)

• Roof Drip Moulding Removal and Installation (Refer to 

GROUP 51, Moulding .)

• Front Pillar Trim Removal and Installation (Refer to 

GROUP 52A, Interior Trim  <Single Cab>,  <Club Cab> or  

<Double Cab>.)

• Inside Rear View Mirror Removal and Installation (Refer 

to GROUP 52A, Inside Rear View Mirror .)

• Lighting control sensor removal and installation <Vehicles 

with lighting control sensor> (Refer to GROUP 54A 

− 

Headlamp .)

ACA00289

1

2

3

4

AB

N

N

2

N

N

5

5

N

N

Adhesive tape: Double-sided tape 
(6.0 mm width and 0.14 mm thickness)

Unit: mm 

50

50

50

Section A – A

Body centre line

A

A

A

A

A

A

AC502959

AC502499

AC502500

AC502501

AC502502

Adhesive: 3M ATD Part No. 8609 Super Fast Urethane Auto Glass Sealant or equivalent and 
3M ATD Part No. 8608 Super Fast Urethane Primer or equivalent

1

1

2

Unit: mm

15

12

12

15

Apply the primer and adhesive along the fictitious 

lines (seal line) between the marks.

Ceramic line

Section A – A

Section B – B

Section C – C

Seal line

Mark

Centre of seal line

Centre of 
seal line

Primer

Primer

1

12

15

Centre of seal line

Primer

AC

A

A

B

B

C

C

4

Removal steps 

<<

A

>>

>>

B

<<

1.

Windshield glass

2.

Windshield moulding

>>

A

<<

3.

Glass stopper

>>

A

<<

4.

Windshield spacer

>>

A

<<

5.

Fastener

WINDOW GLASS

BODY

42-18

REMOVAL SERVICE POINT

<<A>> WINDSHIELD GLASS REMOVAL
1. To protect the body (paint surface), apply cloth 

tape to all body areas around the installed 
windshield glass.

2. Using piano wire.

(1) Use a knife to cut away the moulding.
(2) Using a sharp-point drill, make a hole in the 

windshield adhesive.

(3) Pass the piano wire from the inside of the 

vehicle through the hole.

AC308988

CAUTION

Do not let the piano wire touch the edge of the 
windshield glass.

(4) Pull the piano wire alternately from the inside 

and outside along the windshield glass to cut 
the adhesive.

AC002060

AC207478

Glass adhesive knife

AD

WINDOW GLASS

BODY

42-19

CAUTION

Inserting the glass adhesive knife too deeply into 
windshield adhesive may damage windshield 
glass.
3. Using glass adhesive knife

Keep glass adhesive knife at right angles with the 
windshield glass edge, and put the blade at 
windshield glass edge and surface. Then cut 
away adhesive along the windshield glass edge.

ACX00475AB

MB990480

4. Use special tool window glass holder (MB990480) 

to remove the windshield glass.

ACX00476 AB

CAUTION

• Be careful not to remove more adhesive than 

is necessary.

• Be careful also not to damage the paintwork 

on the body surface with the knife. If the 
paintwork is damaged, repair the damaged 
area with repair paint or anti-rust agent.

5. Use a knife to cut away the remaining adhesive so 

that the thickness is within 2 mm around the entire 
circumference of the body flange.

6. Finish the flange surfaces so that they are 

smooth.

7. If the windshield glass is reused, scrape away all 

traces of old adhesive from the windshield glass.

INSTALLATION SERVICE POINTS

>>A<< FASTENER/WINDSHIELD SPACER/GLASS 
STOPPER INSTALLATION

CAUTION

Leave the degreased parts for 3 or more minutes 
to dry well, before starting on the next step. Do 
not touch the degreased parts.
1. Use parts cleaner (MZ100387 or equivalent) to 

degrease the inside and outside of the windshield 
glass and the body flanges.