Mitsubishi L200. Manual - part 488

FUEL FILLER LID

BODY

42-12

REMOVAL AND INSTALLATION <DOUBLE CAB>

M1421002501117

AC509876

Fuel filler lid height and clearance adjustment

1

2

3

3

4

5

5

6

AB

Fuel filler lid removal steps 

1.

Fuel filler lid assembly

2.

Fuel filler lid locking clip

3.

Damper
Fuel filler lid lock release handle 
removal 

4.

Fuel filler lid lock release handle
Fuel filler lid lock release cable 
removal steps 

•

Rear splash shield (Refer to 

P.42-

13

.)

5.

Fuel filler lid hook

•

Front scuff plate, rear scuff plate, 
centre pillar lower trim and rear 
pillar lower trim (Refer to GROUP 
52A, Interior Trim .)

•

A/C cooling unit (Refer to GROUP 
55A, Heater Unit and Cooling Unit 
.)

6.

Fuel filler lid lock release cable

Fuel filler lid lock release cable 
removal steps (Continued)

SPLASH SHIELD

BODY

42-13

SPLASH SHIELD

REMOVAL AND INSTALLATION

M1421009700551

AC903518

AC501253

AC501253

AC501254

Note
         : Clip positions

AD

1

2

3

3

<Single cab and club cab>

<Front splash shield>

<Rear splash shield>

<Double cab>

Front splash shield removal steps 

•

Front overfender <Vehicles with wide 
fender> (Refer to GROUP 51, 
Overfender .)

•

Front mud guard (Refer to GROUP 
51, Mud Guard .)

1. Front splash shield (Front bumper 

side)

2. Front splash shield (Fender side)

Rear splash shield removal steps 

•

Rear overfender <Vehicles with wide 
fender> (Refer to GROUP 51, 
Overfender .)

3. Rear splash shield

WINDOW GLASS

BODY

42-14

WINDOW GLASS

ADHESIVE

M1422000500627

ADHESIVE

Item

Specified adhesive

Windshield glass

• 3M ATD Part No.8609 Super Fast Urethane Auto Glass 

Sealant or equivalent

• 3M ATD Part No.8608 Super Fast Urethane Primer or 

equivalent

Side window glass <Club cab>
Rear window glass

DOUBLE-SIDED TAPE

Item

Specified adhesive

Windshield moulding

Double-sided tape: 6.0 mm width and 0.14mm thickness

LUBRICANT

M1421000400036

Item

Specified lubricant

Quantity

Degrease agent

Grease and dirt removal 
from parts surface

Parts cleaner (MZ100387 or 
equivalent)

As required

SPECIAL TOOL

M1422000600453

Tool

Number

Name

Use

MB990480

MB990480

Window glass holder Window glass removal and installation

GENERAL INFORMATION

M1422000100942

The windshield and back door window glass are 
attached by an urethane-base adhesive to the win-
dow frame. This adhesive provides improved glass 
holding and sealing, and also gives body openings a 
greater structural strength.

ITEMS

Name

Remark

Adhesive

3M ATD Part No.8609 Super Fast Urethane Auto Glass Sealant or 
equivalent

Primer

3M ATD Part No.8608 Super Fast Urethane Primer or equivalent

Spacers

Available as service part

Dam

Available as service part

Anti-rust solvent (or Tectyl 
506T.Valvoline Oil Company)

For rust prevention

Degrease agent

Parts cleaner (MZ100387 or equivalent) (For grease removal from 
bonded surface)

WINDOW GLASS

BODY

42-15

HANDLING OF AUTO WINDOW SEALER
Keep the sealant in a cool place, not exposed to the 
direct rays of the sun. Do not place any heavy article 
on the sealant nor press it, otherwise it will become 
deformed. Avoid storing the sealant for more than 6 
months, because it will lose its sealing effect.

BODY PINCH-WELD FLANGE SERVICING
Before servicing the body pinch-weld flange, remove 
old adhesive completely. If the flange requires paint-
ing, bake it after painting is completed.

Steel piano wire

Dia. 

× length. 0.6mm × 1m For cutting adhesive

Glass adhesive knife

For cutting adhesive

Adhesive gun

For pressing-out adhesive

Name

Remark