Mitsubishi L200. Manual - part 339

TRANSFER

AUTOMATIC TRANSMISSION OVERHAUL <V4A5>

23C-65

TRANSFER

DISASSEMBLY AND REASSEMBLY

M1233013300333

<Easy select 4WD>

AK700638

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

25 ± 4 N·m

34 ± 5 N·m

34 ± 5 N·m

35 ± 6 N·m

35 ± 6 N·m

34 ± 5 N·m

35 ± 6 N·m

19 ± 3 N·m

17

18

AC

Apply gear oil to
all moving parts
before installation.

Disassembly steps 

1.

4WD operation detection switch

2.

Gasket

3.

High/low detection switch

4.

Gasket

5.

Steel ball

>>

X

<<

6.

Plug

>>

W

<< 7.

Spring

8.

Steel ball

>>

X

<<

9.

Plug

>>

W

<< 10. Spring

11. Steel ball
12. Low detection switch
13. Gasket

>>

X

<<

14. Plug

>>

X

<<

15. Plug
16. Vehicle speed sensor
17. Speedometer sleeve clamp

>>

V

<<

18. Speedometer driven gear sleeve 

assembly

Disassembly steps (Continued)

AK900188

AB

Apply gear oil to
all moving parts
before installation.

22

23

24

27

31

32

33

34

35

35 ± 6 N·m

35 ± 6 N·m

35 ± 6 N·m

32 ± 2 N·m

25

30

29

21

26

19

20

28

32 ± 2 N·m

19 ± 3 N·m

19 ± 3 N·m

37

36

35 ± 6 N·m

Disassembly steps 

19. Bracket

>>

U

<<

20. Transfer case plate

>>

T

<<

21. Countershaft gear

>>

O

<< 22. Spacer

23. Sealing cap
24. Needle bearing
25. Harness bracket

>>

R

<<

26. Control housing

>>

Q

<< 27. Support pin

>>

Q

<< 28. Return spring

29. Filler plug
30. Drain plug
31. Connector bracket
32. Harness bracket

>>P<<

33. Rear cover

>>

O

<< 34. Oil cover

>>

N

<<

35. Spacer

>>

J

<<

36. Dust seal cover

>>M<<

37. Oil seal

TRANSFER

AUTOMATIC TRANSMISSION OVERHAUL <V4A5>

23C-66

Disassembly steps (Continued)

AK705024

41

46

47

45

49

42

43

60

62

56

57

58

63

55

52

53

54

64

65

66

AD

35 ± 6 N·m

Apply gear oil to
all moving parts
before installation.

51

50

48

44

59

61

38

57

40

39

Disassembly steps 

>>

L

<<

38. Spring pin

<<

A

>>

>>

K

<<

39. H-L shift rail
40. H-L shift fork

>>

J

<<

41. H-L clutch sleeve
42. Harness bracket
43. Harness bracket
44. Harness bracket
45. Harness bracket

<<

A

>>

>>

J

<<

46. Chain cover
47. Interlock plunger
48. Wave spring

>>

E

<<

49. Snap ring

>>

D

<<

50. H-L clutch hub
51. Low speed gear
52. Needle bearing

<<

B

>>

>>

C

<<

53. Rear output shaft

<<

B

>>

>>

C

<<

54. Chain

<<

B

>>

>>

C

<<

55. Front output shaft
56. Snap ring
57. Spring retainer
58. Return spring
59. 2-4WD shift fork

>>

B

<<

60. Spring pin
61. 2-4WD shift lug
62. Spacer
63. 2-4WD shift rail
64. Dust seal guard

>>

A

<<

65. Oil seal
66. Transfer case

TRANSFER

AUTOMATIC TRANSMISSION OVERHAUL <V4A5>

23C-67

Disassembly steps (Continued)

TRANSFER

AUTOMATIC TRANSMISSION OVERHAUL <V4A5>

23C-68

<Super select 4WD>

AK900189

34 ± 5 N·m

35 ± 6 N·m

1

2

32 ± 2 N·m

Apply gear oil to
all moving parts
before installation.

4

5

3

6

7

8

9

10

18

17

34 ± 5 N·m

11

12

13

34 ± 5 N·m

14

15

16

19

20

AB

21

22

23

35 ± 6 N·m

34 ± 5 N·m

24

26

27

25

19 ± 3 N·m

28

29

30

31

32

34

35

33

36

37

38

39

40

41

35 ± 6 N·m

35 ± 6 N·m

25 ± 4 N·m

34 ± 5 N·m

Disassembly steps 

>>

Y

<<

1.

Center differential lock detection 
switch

2.

Gasket

>>

Y

<<

3.

2WD/4WD detection switch

4.

Gasket

>>

Y

<<

5.

Center differential lock operation 
detection switch

6.

Gasket

7.

Steel ball

>>

Y

<<

8.

4WD operation detection switch

9.

Gasket

10. Steel ball

>>

X

<<

11. Plug

>>

W

<< 12. Spring

13. Steel ball

>>

Y

<<

14. High/low detection switch
15. Gasket
16. Steel ball

>>

Y

<<

17. 4LLc detection switch
18. Gasket
19. Harness bracket

>>

X

<<

20. Plug

>>

X

<<

21. Plug

>>

W

<< 22. Spring

23. Steel ball
24. Vehicle speed sensor
25. Gear box
26. Speedometer clamp

>>

V

<<

27. Speedometer driven gear sleeve 

assembly

28. Bracket

>>

U

<<

29. Transfer case plate

>>

T

<<

30. Countershaft gear

>>

N

<<

31. Spacer
32. Sealing cap
33. Needle bearing
34. Connector bracket
35. Harness bracket

>>

P

<<

36. Rear cover
37. Oil cover

>>

N

<<

38. Spacer
39. Dust seal cover

>>

M

<< 40. Oil seal

>>

J

<<

41. Spring pin

Disassembly steps (Continued)