Mitsubishi L200. Manual - part 338

AKX00151

17

18

19

20

25

26

27

22

23

24

28

29

30

21

35

36

37

32

33

34

38

31

Apply automatic
transmission fluid
to all moving parts
before installation.

6.0 ± 1.0 N·m

AC

Disassembly steps 

17. Solenoid support

<<

A

>>

>>

A

<<

18. Low reverse brake solenoid valve

<<

A

>>

>>

A

<<

19. Second brake solenoid valve

<<

A

>>

>>

A

<<

20. Underdrive clutch solenoid valve

<<

A

>>

>>

A

<<

21. Overdrive clutch solenoid valve

<<

A

>>

>>

A

<<

22. Torque converter clutch control 

solenoid valve

23. Stopper plate
24. Stopper plug
25. Switching valve
26. Stopper plate
27. Fail-safe valve a sleeve
28. Fail-safe valve A2 

29. Fail-safe valve A spring 
30. Fail-safe valve A1 
31. Stopper plate
32. Fail-safe valve B sleeve
33. Fail-safe valve B
34. Stopper plate
35. Stopper plug
36. Torque converter pressure control 

valve

37. Torque converter pressure control 

valve spring

38. Upper valve body

VALVE BODY

AUTOMATIC TRANSMISSION OVERHAUL <V4A5>

23C-61

Disassembly steps (Continued)

AKX00152

55

56

57

52

53

54

58

60

65

67

62

63

64

61

39

40

41

45

46

47

42

43

44

48

49

50

51

11 ± 1 N·m

11 ± 1 N·m

Apply automatic
transmission fluid
to all moving parts
before installation.

AC

59

66

Disassembly steps 

39. Manual valve
40. Roller
41. Low/reverse brake pressure control 

valve sleeve

42. Low/reverse brake pressure control 

valve

43. Low/reverse brake pressure control 

valve spring

44. Roller
45. Second brake pressure control 

valve sleeve

46. Second brake pressure control 

valve

47. Second brake pressure control 

valve spring

48. Roller
49. Underdrive clutch pressure control 

valve sleeve

50. Underdrive clutch pressure control 

valve

51. Underdrive clutch pressure control 

valve spring

52. Roller
53. Overdrive clutch pressure control 

valve sleeve

54. Overdrive clutch pressure control 

valve

55. Overdrive clutch pressure control 

valve spring

56. Stopper plate
57. Regulator valve adjusting screw
58. Regulator valve sleeve
59. Regulator valve spring
60. Regulator valve
61. Roller
62. Damper clutch control valve sleeve
63. Damper clutch control valve
64. Damper clutch control valve spring
65. Cover
66. Cover gasket
67. Lower valve body

VALVE BODY

AUTOMATIC TRANSMISSION OVERHAUL <V4A5>

23C-62

DISASSEMBLY SERVICE POINT

<<A>> SOLENOID VALVE REMOVAL
Before removing the solenoid valves, make marks 
with white paint, etc., so that the these valves can be 
reinstalled in the original positions.

REASSEMBLY SERVICE POINTS

>>A<< SOLENOID VALVE INSTALLATION
1. Apply ATF, vaseline or petroleum jelly to O-ring, 

and install it to solenoid valves.

Disassembly steps (Continued)

VALVE BODY

AUTOMATIC TRANSMISSION OVERHAUL <V4A5>

23C-63

2. Following the marks made when removing, install 

each solenoid valve in its proper position.

>>B<< DOWEL PIN INSTALLATION

AK403430AB

Dowel pin

6 mm

Install the dowel pin at the specified position on the 
lower valve body.

>>C<< KNOCK BUSHING INSTALLATION

AK403427

9 mm

AB

Install the knock bushing onto the lower valve body 
position shown in the illustration.

>>D<< KNOCK BUSHING INSTALLATION

AK403428

4.5 mm

AB

Install the knock bushing onto the lower valve body 
position shown in the illustration.

>>E<< SPRING / STEEL BALL (LINE RELIEF) 
INSTALLATION

AK403429AB

Steel ball

Spring

Install the spring 7.0 mm diameter, 17.3 mm length 
and the steel ball 6.4 mm diameter onto the lower 
valve body position shown in the illustration.

VALVE BODY

AUTOMATIC TRANSMISSION OVERHAUL <V4A5>

23C-64

>>F<< SPRING / STEEL BALL (ORIFICE CHECK 
BALL) / BALL (ORIFICE CHECK BALL) / 
DAMPING VALVE SPRING / SEAL RING / 
DAMPING VALVE INSTALLATION

AK403431

Seal ring

  Ball (Rubber)

Steel ball

Damping 
spring

Spring

Damping
valve

AB

1. Install the spring (4.5 mm diameter, 15.4 mm 

length) and the steel ball (6.4 mm diameter) onto 
the upper valve body position shown in the 
illustration.

2. Install the ball (rubber) (6.4 mm diameter) onto the 

upper valve body position shown in the 
illustration.

3. After installing the seal ring onto the damping 

valve, install together with the damping valve 
spring (7.7 mm diameter, 35.8 mm length) onto 
the upper valve body position shown in the 
illustration.

>>G<< CONTROL SHAFT INSTALLATION

AK403393

Manual valve 

AB

Control shaft

Pin

Insert the control shaft into the valve body, putting 
the pin of the control shaft into the groove of the 
manual valve.