Mitsubishi L200. Manual - part 260

 

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Mitsubishi L200. Manual - part 260

 

 

AK403986

TRANSMISSION

MANUAL TRANSMISSION OVERHAUL <V5MB1>

22C-25

58.Remove the rear bearing output shaft retainer.

AK403987

59.Remove the snap ring.

AK403989

AK403989

Reverse idler gear 
sub-assembly

Reverse idler 
gear shaft

AB

60.Remove the reverse idler gear shaft and reverse 

idler gear sub-assembly.

AK403990

61.Remove the counter gear sub-assembly and 

cylindrical roller bearing.

AK403991

62.Remove the input shaft sub-assembly.

AK403992

63.Remove the output shaft sub-assembly.

AK403993

64.Remove the reverse shift arm bracket.

REASSEMBLY

AK403993

1. Set the reverse shift arm bracket to the 

intermediate plate and tighten the bolts to the 
specified torque of 18 

± 5 N⋅m.

AK403992

TRANSMISSION

MANUAL TRANSMISSION OVERHAUL <V5MB1>

22C-26

2. Install the output shaft sub-assembly to the 

intermediate plate.

AK403991

3. Install the input shaft sub-assembly to the output 

shaft sub-assembly.

AK403990

AB

Counter gear
sub-assembly

Cylindrical roller
bearing

4. Insert the counter gear sub-assembly into the 

intermediate plate and hold it. Insert the cylindrical 
roller bearing into the intermediate plate and the 
counter gear sub-assembly.

AK403989

AK403989

Reverse idler gear 
sub-assembly

Reverse idler 
gear shaft

AB

5. Install the reverse idler gear shaft and reverse 

idler gear sub-assembly to the intermediate plate.

AK403987

6. Install the shaft snap ring to the radial ball bearing 

of the input shaft sub-assembly.

AK403986

AB

7. Set the rear bearing output shaft retainer and 

tighten the bolts to the specified torque of 18 

± 5 

N

⋅m.

NOTE:  Fit the rear bearing output shaft retainer 
into the reverse idler gear shaft slot.

AK403785

AB

8. Install the straight pin.

AK501229

5th gear 
thrust 
washer

Penetration
groove

Straight pin

Installtion
direction

AB

AK403985

TRANSMISSION

MANUAL TRANSMISSION OVERHAUL <V5MB1>

22C-27

9. Check the installation direction of 5th gear thrust 

washer, and install it.

AK500459

10.Install the needle roller bearing.

AK500458

11.Install the synchromesh shifting key No.3 to the 

counter shaft gear No.5.

AK500457

12.Install the synchromesh shifting key spring No.3 

to the counter shaft gear No.5.

AK500456

13.Install the synchromesh shifting key spring No.3 

to the counter shaft gear No.5.

AK500526

14.Install the shaft snap ring to the counter shaft gear 

No.5.

AK403984

15.Install the counter shaft gear No.5.

TRANSMISSION

MANUAL TRANSMISSION OVERHAUL <V5MB1>

22C-28

CAUTION

Fit the protrusions of synchronizer ring between 
keys.

AK403983

AB

Protrusion

Key

16.Install the synchronizer outer race No.3.

AK404049

AB

MD998812

MD998813

MD998827

17.Using special tools to install the gear spline piece 

No.5.

• Installer cap (MD998812)

• Installer-100 (MD998813)

AK500610

Installation
direction

AB

AK500269

AB

Transmission 
hub sleeve No.3

Installer adapter (56) (MD998827)

18.Check the installation direction of the 

transmission hub sleeve No.3 and install it on the 
counter shaft.
NOTE: After installation, check the sleeve operate 
smoothly.

AK403807

19.Select a snap ring to secure the thrust clearance. 

Install it into the counter gear sub-assembly. 

Standard value: 0 

 0.1 mm

AK500454AB

Reverse shift fork

Reverse shift arm

20.Install the reverse shift arm to the reverse shift 

fork.

AK500455

21.Install the E ring.

 

 

 

 

 

 

 

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