Mitsubishi L200. Manual - part 258

 

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Mitsubishi L200. Manual - part 258

 

 

AK603036

51

AB

52

53

54

56

58

57

59

55

60

61

64

65

66

67

69

68

Apply gear oil to
all moving parts
before installation.

62

70

18 ± 5 N·m

71

63

18 ± 5 N·m

51. Shaft snap ring
52. Transmission hub sleeve No.3
53. Gear spline piece No.5
54. Synchronizer outer race No.3
55. Counter shaft gear No.5
56. Shaft snap ring
57. Synchromesh shifting key spring 

No.3

58. Synchromesh shifting key spring 

No.3

59. Synchromesh shifting key No.3
60. Needle roller bearing
61. 5th gear thrust washer 
62. Straight pin
63. Rear bearing output shaft retainer

64. Shaft snap ring
65. Reverse idler gear
66. Cylindrical roller bearing
67. Counter shaft sub-assembly
68. Input shaft sub-assembly
69. Output shaft sub-assembly
70. Reverse shift arm bracket
71. Intermediate plate

TRANSMISSION

MANUAL TRANSMISSION OVERHAUL <V5MB1>

22C-17

DISASSEMBLY

1. Remove the spring pin.
2. Remove the transfer and the gear change shifter.

AK403767

AC

Shift position switch
assembly

Back-up lamp switch
assembly

TRANSMISSION

MANUAL TRANSMISSION OVERHAUL <V5MB1>

22C-18

3. Remove the shift position switch assembly and 

the back-up lamp switch assembly.

AK403768

4. Remove the clutch housing.

AK403769

5. Remove the reverse restrict pin assembly (2 

places).

AK403770

6. Remove the cover.

AK403771

AB

7. Remove the flange bolt.

AK403772

8. Remove the control shaft assembly.

AK501350

AB

9.  Remove the shift lever housing.

AK403776

10.Remove the transfer adaptor sub-assembly and 

the wiring harness clamp bracket (3 places).

AK403777

TRANSMISSION

MANUAL TRANSMISSION OVERHAUL <V5MB1>

22C-19

11.Remove the oil receiver pipe.

AK403779

12.Remove the straight screw plug with head.

AK403780

AB

13.Remove the slotted spring pin.

AK403781

14.Remove the reverse restrict pin assembly.

AK403773

15.Remove the wiring harness clamp bracket.

AK403774

16.Remove the front bearing retainer.

AK403775

AC

17.Remove the oil seal.

AK403782

18.Remove the shaft snap ring.

AK403783

TRANSMISSION

MANUAL TRANSMISSION OVERHAUL <V5MB1>

22C-20

19.Remove the shaft snap ring.

AK403784

20.Remove the transmission case sub-assembly.

AK500257

21.Remove the transmission magnet.

AK403786

AB

22.Remove the straight screw plug with head (3 

places).

AK403788

AB

23.Remove the compression spring (3 places).

AK403789

AB

24.Remove the ball (3 places).

AK403792

AB

25.Remove the shaft snap ring of the gear shift fork 

shaft No.2 and the washer based hexagon bolt of 
the gearshift fork No.2.

AK500259

26.Remove the gear shift fork shaft No.2.

 

 

 

 

 

 

 

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