Mitsubishi L200. Manual - part 257

SPECIAL TOOLS

MANUAL TRANSMISSION OVERHAUL <V5MB1>

22C-13

MD998824

Installer adapter (50)

Installation of transfer 
input gear bearing

MD998368

Bearing Installer

Installation of 
countershaft gear bearing

MD998818

Installer adapter (38)

Installation of 
countershaft gear 
bearing, front output shaft 
bearing

MB991013

power steering lock nut 
special spanner

Removal and installation 
of output shaft locking nut

MD998814

Installer-200

Use with installer cap and 
installer adapter

MD998829

Installer adapter (60)

Installation of rear output 
shaft ball bearing and 
stopper plate

MD998821

Installer adapter (44)

Installation of clutch hub 
and rear output shaft ball 
bearing

MD998917

Bearing remover

Removal of rear output 
shaft bearing <V5MB1-J-
ND2, NEZ, PD2>

Tool

Number

Name

Use

TRANSMISSION

MANUAL TRANSMISSION OVERHAUL <V5MB1>

22C-14

TRANSMISSION

DISASSEMBLY AND REASSEMBLY

M1222001001925

AK500694AB

1

35 ± 6 N·m

35 ± 6 N·m

2

3

1.

Spring pin

2.

Transfer

3.

Change shifter

MD998823

Installer adapter (48)

Installation of rear output 
shaft ball bearing 
<V5MB1-J-ND2, NEZ, 
PD2>

MD998830

Installer adapter (66)

Installation of transfer 
drive bearing <V5MB1-J-
ND2, NEZ, PD2>

MD998192

Counter shaft bearing 
puller

Installation of transfer 
drive bearing <V5MB1-J-
ND2, NEZ, PD2>

Tool

Number

Name

Use

AK603025

6

36 ± 7 N·m

34 ± 6 N·m

37 ± 11 N·m

7

37 ± 11 N·m

8

18 ± 5 N·m

9

10

11

37 ± 11 N·m

12

13

14

15

16

18 ± 3 N·m

17

16.5 ± 5.0 N·m

23

21

22

44 ± 9 N·m

18

18.5 ± 5.5 N·m

10

34 ± 5 N·m

5

7

AH

4

19

20

4.

Back-up lamp switch assembly

5.

Shift position switch assembly 

6.

Clutch housing

7.

Reverse restrict pin assembly

8.

Cover

9.

Wiring harness clamp bracket

10. Wiring harness clamp bracket
11. Transfer adaptor sub-assembly
12. Oil receiver pipe
13. Straight screw plug with head
14. Slotted spring pin
15. Reverse restrict pin assembly

16. Wiring harness clamp bracket
17. Front bearing retainer
18. Oil seal
19. Shaft snap ring
20. Shaft snap ring
21. Transmission case sub-assembly
22. Intermediate plate with shaft sub-

assembly

23. Transmission magnet

TRANSMISSION

MANUAL TRANSMISSION OVERHAUL <V5MB1>

22C-15

AK603100

19.5 ± 3.9 N·m

30

31

33

19.5 ± 3.9 N·m

34

36

37

38

39

40

42

41

45

44

48

49

18.5 ± 5.5 N·m

18.5 ± 5.5 N·m

29

32

25

24

33 ± 3 N·m

26

28

27

27

28

26

46

47

43

35

50

AB

24. Control shaft assembly
25. Shift lever housing
26. Straight screw plug with head
27. Compression spring
28. Ball
29. Shaft snap ring
30. Gear shift fork shaft No.2
31. Gear shift fork No.2
32. Roller A
33. Shaft snap ring
34. Gear shift fork shaft No.1
35. Straight pin
36. Roller A
37. Gear shift fork No.1
38. Shaft snap ring

39. Slotted spring pin
40. Gear shift fork shaft No.3
41. Gear shift fork No.3
42. Roller A
43. Ball
44. Shaft snap ring
45. Gear shift fork shaft No.4
46. Ball
47. Compression spring
48. E ring
49. Reverse shift arm
50. Reverse shift fork

TRANSMISSION

MANUAL TRANSMISSION OVERHAUL <V5MB1>

22C-16