Mitsubishi L200. Manual - part 261

AK403806

TRANSMISSION

MANUAL TRANSMISSION OVERHAUL <V5MB1>

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22.Install the reverse shift fork and the reverse shift 

arm to the intermediate plate.

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23.Install the compression spring into the reverse 

shift fork.

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24.Install the ball into the reverse shift fork.

CAUTION

Install the gear shift fork shaft No.4 carefully in 
the specified direction. If the installation direc-
tion is wrong, the roller would be in the shaft 
concave and the gearshift fork shaft No.4 would 
not be installed. 

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25.Install the gear shift fork shaft No.4 into the 

intermediate plate and the reverse shift fork.

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26.Install the shaft snap ring into the gear shift fork 

shaft No.4.

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MANUAL TRANSMISSION OVERHAUL <V5MB1>

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27.Install the ball into the reverse shift fork.

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28.Install the roller A to the intermediate plate.

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Gear shift fork shaft No.3

Gear shift fork No.3

29.Install the gear shift fork No.3 assembly on the 

transmission hub sleeve No.3 and hold it. Insert 
the gear shift fork shaft No.3 into the gear shift 
fork No.3 assembly, the intermediate plate and 
the reverse shift fork.

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30.Install the slotted spring pin to the gear shift fork 

No.3 assembly.

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AB

31.Install the snap ring to the gear shift fork shaft 

No.3.

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32.Install the gear shift fork No.1 on the reverse gear. 

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33.Install the roller A to the intermediate plate.

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34.Install the straight pin to the gear shift fork shaft 

No.1.

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35.Install the gear shift fork shaft No.1 to the 

intermediate plate and the gear shift fork No.1.

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AB

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MANUAL TRANSMISSION OVERHAUL <V5MB1>

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36.Install the shaft snap ring to the gear shift fork 

shaft No.1. Tighten the washer based hexagon 
bolt to the specified torque of 19.5 

± 3.9 N⋅m.

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37.Install the roller A to the intermediate plate.

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38.Install the gear shift fork No.2 on the transmission 

hub sleeve No.2.

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39.Install the gear shift fork shaft No.2 to the 

intermediate plate, the gear shift fork No.1 and the 
gear shift fork No.2.

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AB

40.Install the shaft snap ring to the gear shift fork 

shaft No.2. Tighten the washer based hexagon 
bolt to the specified torque of 19.5 

± 3.9 N⋅m. 

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AB

41.Install the ball to the intermediate plate (3 places).

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AB

42.Install the compression spring to the intermediate 

plate (3 places).

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AB

43.Apply sealant to the threads. Tighten the straight 

screw plug with head to the specified torque of 
18.5 

± 5.5 N⋅m (3 places).

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Special sealant: Mitsubishi genuine sealant 
Part No. MD974421 or equivalent

NOTE: The new bolt does not require sealant 
application as it is precoated with sealant.

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44.Install the transmission magnet to the 

intermediate plate.

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AB

45.Completely degrease the FIPG-applied surface 

so that water and oil including the old sealant 
cannot adhere to the surface coated with the 
sealant.
Never touch the degreased surface by hand. 

46.Apply a 1.2 mm diameter bead of liquid gasket to 

the intermediate plate mounting surface of the 
transmission case sub-assembly.

Special sealant: Mitsubishi genuine sealant 
Part No. MD974421 or equivalent

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47.Install the transmission case sub-assembly to the 

intermediate plate.

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48.Install the snap ring to the cylindrical roller 

bearing.

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49.Install the snap ring to the radial ball bearing.

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MB990938

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AB

50.Using special tool install the oil seal to the front 

bearing retainer.

• Installer adapter (MB990929)

•

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AB

Installer bar (MB990938)