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PISTON AND CONNECTING ROD ENGINE OVERHAUL 11B-58 REMOVAL SERVICE POINTS <<A>> CONNECTING ROD CAP REMOVAL AK404150 Cylinder AB Mark the cylinder number on the side of the connect- <<B>> PISTON AND CONNECTING ROD AK402310 AC MB992010 Crank pin 1. Not to damage the crank pin, attach a special tool Bolt guide (MB992010), to the connecting rod 2. Remove the piston and connecting rod assembly from the cylinder block. INSTALLATION SERVICE POINTS >>A<< CONNECTING ROD / SNAP RING / PISTON AK500593AB Timing belt side No.4 No.1 No.2 No.3 1. When replacing the piston pin, read off the cylinder bore size mark on the cylinder block as Cylinder bore size Piston size mark A A B None C C NOTE: The piston size mark shows on the top of 2. Set the snap ring into one side of the piston pin hole. AK801093 D5 Front mark <Except Euro 5> <Euro 5> AD Front mark Front mark 3. With the front mark of the connecting rod and that of the piston located on the same side, insert the 4. Set the snap ring into the other side of the piston pin hole. 5. Check that the piston moves smoothly. >>B<< OIL RING INSTALLATION AK500591 Expander coil Oil ring AB Install the expander coil and oil ring in the piston ring |