Mitsubishi L200. Manual - part 36

EXHAUST MANIFOLD

ENGINE OVERHAUL

11B-18

EXHAUST MANIFOLD

REMOVAL AND INSTALLATION

M1113011901195

<Except Euro5>

AK801104AB

1

2

3

4

5

6

11

12

13

16

17

18

19

21

9.0 ± 1.0 N·m

11 ± 1 N·m

30 ± 2 N·m

18 ± 2 N·m

24 ± 3 N·m

11 ± 1 N·m

53 ± 7 N·m

14 ± 1 N·m

9.0 ± 1.0 N·m

17 ± 2 N·m

17 ± 2 N·m

59 ± 10 N·m

53 ± 7 N·m

20

7

8

9

10

15

14

Removal steps 

1.

Engine hanger

>>

C

<< 2.

Eyebolt (Oil pipe)

>>

C

<< 3.

Gasket

>>

C

<< 4.

Eyebolt (Oil pipe)

>>

C

<< 5.

Gasket

>>

C

<< 6.

Oil pipe

7.

Eyebolt (Water pipe)

8.

Gasket

9.

Water pipe "C"

10. Eyebolt (Water pipe)
11. Gasket

12. Water pipe "B"
13. Oil return pipe
14. Oil return pipe gasket

>>

B

<< 15. Oil return pipe gasket

16. Turbocharger

>>

A

<< 17. Turbocharger gasket

18. Exhaust manifold heat protector
19. Engine hanger
20. Exhaust manifold
21. Exhaust manifold gasket

Removal steps (Continued)

EXHAUST MANIFOLD

ENGINE OVERHAUL

11B-19

<Euro5>

AKB00327AB

1

2

3

6

5

4

8

13

23

24

26

9.0 ± 1.0 N·m

62 ± 10 N·m

34 ± 3 N·m

24 ± 3 N·m

14 ± 1 N·m

24 ± 3 N·m

17 ± 2 N·m

17 ± 2 N·m

59 ± 10 N·m

25

12

14 ± 1 N·m

22

19

24 ± 3 N·m

9.0 ± 1.0 N·m

21

9.0 ± 1.0 N·m

20

18

17

16

59 ± 10 N·m

14 ± 1 N·m

7

24 ± 3 N·m

11 ± 1 N·m

9.5 ± 2.5 N·m

9.5 ± 1.5 N·m

9

10

14

15

11

23 ± 6 N·m

Removal steps 

1.

Engine hanger

>>

C

<< 2.

Eyebolt (Oil pipe)

>>

C

<< 3.

Gasket

>>

C

<< 4.

Eyebolt (Oil pipe)

>>

C

<< 5.

Gasket

>>

C

<< 6.

Oil pipe

7.

Heat protector

8.

Heat protector bracket

9.

Water hose

10. Water hose
11. Turbocharger water pipe

>>

D

<< 12. Turbocharger water pipe gasket

13. Vacuum pipe and hose

14. Connector bracket
15. E-VRV
16. Oil return hose
17. Oil return pipe
18. Oil return pipe gasket
19. Turbocharger heat protector
20. Turbocharger

>>

A

<< 21. Turbocharger gasket

22. Exhaust manifold heat protector A
23. Exhaust manifold heat protector B
24. Engine hanger
25. Exhaust manifold
26. Exhaust manifold gasket

Removal steps (Continued)

EXHAUST MANIFOLD

ENGINE OVERHAUL

11B-20

INSTALLATION SERVICE POINTS

>>A<< TURBOCHARGER GASKET INSTALLA-
TION

AK500739

A

A

A–A

Projection

AF

<Except Euro5>

AK801164

Projection

Projection

AE

<Euro5>

Position the projection as shown in the illustration.

>>B<< OIL RETURN PIPE GASKET 
INSTALLATION

AK500740AB

Projection

Position the projection as shown in the illustration.

>>C<< EYE BOLT / GASKET / OIL PIPE 
INSTALLATION
1. Temporarily tighten the oil pipe with eye bolt.

NOTE: At this time, always install the gasket.

2. Tighten the eye bolt temporarily tightened to the 

specified torque of 17 

± 2 N⋅m.

NOTE: Ensure there is neither torsion nor cam-
ber.

3. Tighten the flange bolt to the specified torque of 

24 

± 3 N⋅m.

>>D<< TURBOCHARGER WATER PIPE GASKET 
INSTALLATION

AK801165AB

Projection

Position the projection as shown in the illustration.

TIMING BELT

ENGINE OVERHAUL

11B-21

TIMING BELT

REMOVAL AND INSTALLATION

M1113001902164

AK801106AB

20

21

22

23

24

25

26

27

28

29

36 ± 3 N·m

11 ± 1 N·m

11 ± 1 N·m

9.0 ± 1.0 N·m

 +30˚ to 40˚

1.8 ± 0.2 N·m

24 ± 3 N·m

24 ± 3 N·m

20 ± 4 N·m

36 ± 3 N·m

44 ± 10 N·m

64 ± 5 N·m

44 ± 10 N·m

23 ± 3 N·m

23 ± 3 N·m

10 ± 2 N·m

10 ± 2 N·m

11 ± 1 N·m

1

2

3

4

5

12

11

6

7

8

9

10

13

14

15

16

17

18

19

48 ± 6 N·m

Removal steps 

1.

Oil hose

2.

Oil hose

3.

Oil pipe

4.

Vacuum pump

5.

Vacuum pump pipe "A"

>>

K

<< 6.

Cover

7.

Crank angle sensor

8.

O-ring

9.

Timing belt upper cover

10. Timing belt lower cover

>>

J

<< 11. Glow plug plate

>>

J

<< 12. Glow plug

<<

A

>> >>

J

<< 13. Timing belt

14. Tensioner arm

<<

B

>> >>

I

<<

15. Auto tensioner

<<

C

>> >>

H

<< 16. Pump sprocket

17. Idler pulley
18. Idler pulley

<<

D

>> >>

G

<< 19. Crankshaft sprocket

>>

G

<< 20. Flange

<<

E

>> >>

F

<< 21. Timing belt "B"

22. Hexagon socket head bolt
23. Tensioner spacer "B"
24. Tensioner spring "B"

>>

E

<< 25. Timing belt tensioner "B"

<<

F

>> >>

D

<< 26. Balancer shaft sprocket, right

<<

G

>> >>

C

<< 27. Balancer shaft sprocket, left

>>

B

<< 28. Spacer

<<

H

>> >>

A

<< 29. Crankshaft sprocket "B"

Removal steps (Continued)