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Mitsubishi L200. Manual - part 33

TORQUE SPECIFICATIONS

ENGINE OVERHAUL

11B-6

Timing belt tensioner "B" bolt

± 3

Balancer shaft sprocket bolt and nut

± 3

Common rail and supply pump
EGR cooler bracket bolt

± 3

EGR cooler bolt

± 3

Supply pump bolt

± 4

EGR cooler nut

± 4

Suction control valve kit bolt

8.9

± 1.9

Fuel supply pump pipe flare nut

± 5

Fuel supply pump pipe bolt

± 2

Fuel supply pump pipe bracket bolt

± 2

Bracket bolt <Euro5>

± 4

Fuel injection pipe flare nut

± 5

Fuel injection pipe bolt

± 2

Common rail bolt

± 4

Fuel return pipe bolt

± 2

Eyebolt (Cylinder head side) <Except Euro5>

± 2

Eyebolt (Cylinder head side) <Euro5>

± 2

Eyebolt (Common rail side)

± 2

Rocker cover and injector
Rocker cover bolt

3.0

± 1.0 → 10 ± 2

Injector holder bolt

± 1 → +120° to 125°

Eye bolt

± 2

Camshaft sprocket bolt

± 10

Timing belt rear cover bolt

± 2

Water hose and pipe
Water pipe "A" bolt <Except Euro5>

± 3

Water pipe bolt (M6)

± 1

Water pipe bolt (M8)

± 3

Water pipe "D" flare nut

± 4

Water pipe "D" bolt

± 3

Joint

± 5

Front upper case stiffener bolt

± 5

Engine coolant temperature gauge unit

± 1

Engine coolant temperature sensor

± 10

Water outlet fitting bolt and nut

± 3

Water inlet fitting bolt

± 3

Plate bolt

± 2

Water pump bolt

± 3

Rocker arm and camshaft

Item

⋅m

TORQUE SPECIFICATIONS

ENGINE OVERHAUL

11B-7

Cam position sensor bolt

± 1

Camshaft bearing cap bolt (M6)

± 1

Camshaft bearing cap bolt (M8)

± 1

Pivot bolt

± 2

Cylinder head and valves
Cylinder head bolt

± 2 → 0 → 29 ± 2 → +90° → +90°

Oil pan and oil pump
Oil filter

± 2

Oil pressure switch

± 2

Oil cooler bolt

± 5

Heat protector bolt <Except Euro5>

± 2

Oil filter bracket bolt

± 4

Harness bracket bolt

9.5

± 2.5

Oil drain plug

± 5

Oil pan bolt

9.0

± 3.0

Oil screen bolt

± 3

Stiffener bolt

± 3

Front upper case bolt

± 4

Plug cap

± 3

Balancer shaft driven gear bolt

± 3

Front lower case bolt

± 4

Plug

± 7

Oil pump cover screw

± 2

Balancer shaft gear cover bolt

± 4

Piston and connecting rod
Connecting rod cap nut

± 2 → +90° to 94°

Crankshaft and cylinder block
Drive plate bolt (A/T)

135

± 5

Flywheel bolt (M/T)

132

± 5

Rear plate bolt

9.0

± 1.0

Bell housing cover bolt

9.0

± 1.0

Oil seal case bolt

± 1

Bearing cap bolt

± 2 → +35° to 39°

Check valve

± 2

Engine support bracket bolt

± 5

Item

⋅m

SEALANTS

ENGINE OVERHAUL

11B-8

SEALANTS

M1113000503531

Item

Specified sealant

Cover

Three bond 1207C, Three bond 1207D, Three bond
1207F (Mitsubishi Part No. 1000A992), Three bond
1217G (Mitsubishi Part No. 1000A923), Three bond
1227D

Cover seal bolt

Three bond 2310 or equivalent

Rocker cover

Three bond 1212D, Three bond 1217G (Mitsubishi
Part No. 1000A923)

Semi-circular packing

Three bond 1212D, Three bond 1217G (Mitsubishi
Part No. 1000A923)

Coolant temperature gauge unit

Three bond 2310 or equivalent

Coolant temperature sensor

Three bond 1324N, LOCTITE 262

Camshaft bearing cap, front left

Three bond 1212D or equivalent

Oil pressure switch

Three bond 1141J, Three bond 1215, Three bond
1212D, Three bond 1207F (Mitsubishi Part No.
100A992), Three bond 1207C

Oil pan

Three bond 1227D, Three bond 1217G (Mitsubishi
Part No. 1000A923), LOCTITE 5970, LOCTITE 5900

Oil seal case

Three bond 1207C, Three bond 1207D, Three bond
1207F (Mitsubishi Part No. 1000A992), Three bond
1217G (Mitsubishi Part No. 1000A923), Three bond
1227D

NOTE: *: Part to be sealed with a form-in-place gas-
ket (FIPG)

FORM-IN-PLACE GASKET (FIPG)
This engine has several areas where the form-in-
place gasket (FIPG) is used for sealing. To ensure
that the FIPG fully serves its purpose, it is necessary
to observe some precautions when applying it.
Bead size, continuity and location are of paramount
importance. Too thin a bead could cause leaks. Too
thick a bead, on the other hand, could be squeezed
out of location, causing blocking or narrowing of fluid
passages. To prevent leaks or blocking of passages,
therefore, it is absolutely necessary to apply the
FIPG evenly without a break, while observing the
correct bead size.
FIPG hardens as it reacts with the moisture in the
atmospheric air, and it is usually used for sealing
metallic flange areas.

Disassembly
Parts sealed with a FIPG can be easily removed
without need for the use of a special method. In
some cases, however, the FIPG in joints may have to
be broken by tapping parts with a mallet or similar
tool.

Surface Preparation
Thoroughly remove all substances deposited on the
FIPG application surface, using a gasket scraper.
Make sure that the FIPG application surface is flat
and smooth. Also make sure that the surface is free
from oils, greases and foreign substances. Do not fail
to remove old FIPG that may remain in the fastener
fitting holes.

FIPG Application
Applied FIPG bead should be of the specified size
and free of any break. FIPG can be wiped away
unless it has completely hardened. Install the mating
parts in position while the FIPG is still wet (in less
than 15 minutes after application). Do not allow FIPG
to spread beyond the sealing areas during installa-
tion. Avoid operating the engine or letting oils or
water come in contact with the sealed area before a
time sufficient for FIPG to harden (approximately one
hour) has passed. FIPG application method may
vary from location to location. Follow the instruction
for each particular case described later in this man-
ual.

SPECIAL TOOLS

ENGINE OVERHAUL

11B-9

SPECIAL TOOLS

M1113000603271

Tool

Number

Name

Use

D998781

MD998781

Flywheel stopper

Holding flywheel and drive plate

B992099

MB992099

Crank pulley puller

• Removal of crankshaft pulley (Use

with MB992100)

• Removal of pump sprocket (Use

with MB992098)

B992100

MB992100

Crank pulley holder

Removal of crankshaft pulley (Use with
MB992099)

B992048

MB992048

Injection pump
sprocket holder

Holding pump sprocket

B992098

MB992098

Injection pump
sprocket puller

Removal of pump sprocket (Use with
MB992099)

MD998778

Crankshaft sprocket
puller

Removal of crankshaft sprocket

MB990784

MB990784

Ornament remover

Clean of cylinder head (Injector insert
hole)

MB992188

Fuel injection pipe
wrench

Installation of fuel injection pipe

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