Mitsubishi L200. Manual - part 32

GENERAL SPECIFICATIONS

ENGINE OVERHAUL

11B-2

GENERAL SPECIFICATIONS

M1113000203046

Description

Specifications

Total displacement mL

2,477

Bore 

× Stroke mm

91.1 

× 95

Compression ratio

17 <Except Euro5>, 
16.5 <Euro5>

Compression chamber

Vortex chamber type

Camshaft arrangement

DOHC

Number of valve

Intake

2

Exhaust

2

Valve timing

Intake valve

Open

20

° BTDC <Except Euro5>, 

13

° BTDC <Euro5>

Close

40

° BTDC <Except Euro5>, 

30

° BTDC <Euro5>

Exhaust valve

Open

38

° BBDC

Close

22

° ATDC

Rocker arm

End pivot type

Lubrication system

Pressure feed, full-flow filtration

Oil pump

Trochoid type

Fuel system

Common rail type injection pump

Turbocharger

Water-cooled

Cooling system

Water-cooled

Water pump type

Centrifugal impeller type

SERVICE SPECIFICATIONS

M1113000303601

Item

Standard

Limit

Timing belt
Auto-tensioner rod extension length
(with timing belt installed) mm

2.3 

− 7.6

−

Auto-tensioner rod extension length (when free) mm

14.5

−

Auto-tensioner rod retraction length
(when pressed with force of 100 

− 200 N⋅m) mm

Less than 1

−

Rocker arm and camshaft
Valve clearance mm

Intake

0.09

−

Exhaust

0.14

−

Cam height mm

Intake

Except Euro5

35.47

34.97

Euro5

35.42

34.92

Exhaust

35.41

34.91

Cylinder head and valves

SERVICE SPECIFICATIONS

ENGINE OVERHAUL

11B-3

NOTE: O.D.: Outer diameter
I.D.: Inner diameter

Flatness of gasket surface mm
*Grinding is not suitable for correction.

0.03

*0.2

Cylinder head overall height mm

129.9 

− 130.1

−

Valve thickness of valve head mm (margin)

Intake

1.3

0.8

Exhaust

1.5

1.0

Valve length mm

Intake

107.58

107.08

Exhaust

107.98

107.48

Valve spring free height mm

54.3

53.3

Valve spring cut-of-squareness

2

° or less

Max. 4

°

Valve seat contact width mm

1.1 

− 1.5

−

Valve stem-to guide clearance mm

Intake

0.020 

− 0.047

0.10

Exhaust

0.035 

− 0.062

0.15

Valve guide protrusion

18.3 

− 18.9

−

Oil pan and oil pump
Balancer shaft oil clearance mm

Front

Right

0.02 

− 0.05

−

Left

0.02 

− 0.06

−

Rear

0.06 

− 0.10

−

Oil pump tip clearance mm

0.11 

− 0.24

−

Oil pump side clearance mm

0.04 

− 0.10

−

Oil pump body clearance mm

0.10 

− 0.18

0.35

Piston and connecting rod
Piston ring end gap mm

No. 1 ring

Except Euro5

0.30 

− 0.45

0.8

Euro5

0.20 

− 0.30

0.8

No. 2 ring

Except Euro5

0.30 

− 0.45

0.8

Euro5

0.20 

− 0.35

0.8

Oil ring

0.25 

− 0.45

0.8

Piston ring-to-ring groove clearance mm

No. 1 ring

0.07 

− 0.10

0.15

No. 2 ring

0.05 

− 0.06

0.15

Oil ring

0.02 

− 0.06

0.10

Oil clearance at crankshaft pins mm

0.02 

− 0.05

0.10

Connecting rod big end side clearance mm

0.10 

− 0.25

0.40

Crankshaft and cylinder block
Crankshaft end play mm

0.05 

− 0.25

0.45

Oil clearance at crankshaft journal mm 

0.02 

− 0.03

0.10

Cylinder block gasket surface warp mm

0.05

0.10

Cylinder I.D. mm

91.10 

− 91.13

−

Cylindricity mm

−

0.02

Item

Standard

Limit

REWORK DIMENSIONS

ENGINE OVERHAUL

11B-4

REWORK DIMENSIONS

M1113024301728

Item

Standard value

Cylinder head and valves
Cylinder head oversize valve guide hole diameter mm

0.05 O.S.

11.050 

− 11.068

Cylinder head oversize valve seat hole diameter, intake mm

0.30 O.S.

33.300 

− 33.325

Cylinder head oversize valve seat hole diameter, exhaust mm

0.30 O.S.

29.300 

− 29.321

TORQUE SPECIFICATIONS

M1113023405274

Item

N

⋅m

Alternator
Cooling fan bolt

11 

± 1

Fan clutch bolt

11 

± 1

Crankshaft bolt

265 

→ 0 → 275

Idler pulley bolt <Euro5>

50 

± 5

Power steering pump bracket "A" bolt (Bolt, washer assembly)

20 

± 4

Power steering pump bracket "A" bolt (Flange bolt)

24 

± 4

Power steering pump bracket "B" bolt (M8 

× 30)

23 

± 2

Power steering pump bracket "B" bolt (M8 

× 90)

24 

± 4

Alternator pivot nut

44 

± 10

Oil level gauge bolt

48 

± 6

Inlet manifold
Vacuum pump pipe "B" bolt

24 

± 3

Air temperature sensor

14 

± 1

EGR pipe "B" bolt (EGR valve side)

49 

± 6

EGR pipe "B" bolt (EGR cooler side)

17 

± 2

EGR pipe "A" heat protector bolt

11 

± 1

EGR pipe "A" bolt and nut

17 

± 2

EGR valve bolt

48 

± 6

Throttle body bolt

13 

± 2

Fuel inlet pipe bolt

20 

± 4

Inlet manifold stay bolt

24 

± 3

Inlet manifold bolt

24 

± 3

Inlet manifold nut

20 

± 2

Exhaust manifold 
 <Except Euro5>
Engine hanger bolt

24 

± 3

Eye bolt (oil pipe)

17 

± 2

Oil pipe bolt

9.0 

± 1.0

TORQUE SPECIFICATIONS

ENGINE OVERHAUL

11B-5

Eye bolt (water pipe)

53 

± 7

Water pipe bolt

11 

± 1

Oil return pipe bolt

9.0 

± 1.0

Turbocharger nut

59 

± 10

Exhaust manifold heat protector bolt

14 

± 1

Exhaust manifold nut (M8)

18 

± 2

Exhaust manifold nut (M10)

30 

± 2

 <Euro5>
Engine hanger bolt

24 

± 3

Eye bolt

17 

± 2

Oil pipe bolt

24 

± 3

Heat protector bolt

9.0 

± 1.0

Heat protector bracket bolt (M6)

9.0 

± 1.0

Heat protector bracket bolt (M8)

24 

± 3

Turbocharger water pipe bolt (M6)

11 

± 1

Turbocharger water pipe bolt (M8)

24 

± 3

Vacuum pipe and hose bolt

23 

± 6

Connector bracket bolt

9.5 

± 1.5

E-VRV bolt

9.5 

± 2.5

Oil return pipe bolt

9.0 

± 1.0

Turbocharger heat protector bolt

14 

± 1

Turbocharger bolt and nut

59 

± 10

Exhaust manifold heat protector A bolt

14 

± 1

Exhaust manifold heat protector B bolt

14 

± 1

Exhaust manifold nut (M8)

34 

± 3

Exhaust manifold nut (M10)

62 

± 10

Timing belt
Oil pipe bolt

11 

± 1

Vacuum pump bolt

24 

± 3

Vacuum pump pipe "A" bolt

24 

± 3

Cover bolt

11 

± 1

Crank angle sensor bolt

11 

± 1

Timing belt cover bolt

10 

± 2

Glow plug plate nut

1.8 

± 0.2

Glow plug

9.0 

± 1.0 → +30° to 40°

Tensioner arm bolt

48 

± 6

Auto tensioner bolt

23 

± 3

Pump sprocket nut

64 

± 5

Idler pulley bolt

44 

± 10

Hexagon socket head bolt

20 

± 4

Item

N

⋅m