Mazda Protege 5. Manual - part 128

 

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Mazda Protege 5. Manual - part 128

 

 

MECHANICAL [FS]

01–10B–19

01–10B

FRONT OIL SEAL REPLACEMENT [FS]

A3U011010602W01

1. Disconnect the negative battery cable.
2. Remove the timing belt. (See 01–10B–8 TIMING BELT REMOVAL/INSTALLATION [FS].)
3. Remove in the order indicated in the table.

4. Install in the reverse order of removal.

Front Oil Seal Removal Note

1. Cut the oil seal lip using a razor.
2. Remove the oil seal using a screwdriver protected 

with a rag.

Front Oil Seal Installation Note

1. Apply clean engine oil to the oil seal lip.
2. Push the oil seal slightly in by hand.
3. Tap the oil seal in evenly using the SST and a 

hammer.

End Of Sie

1

Timing belt pulley

2

Key

3

Front oil seal
(See 01–10B–19 Front Oil Seal Removal Note)
(See 01–10B–19 Front Oil Seal Installation Note)

X3U110WGB

X3U110WGC

Y3U110WA8

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MECHANICAL [FS]

01–10B–20

REAR OIL SEAL REPLACEMENT [FS]

A3U011011399W01

1. Remove the flywheel. (MTX) (See 05–10–11 CLUTCH UNIT REMOVAL/INSTALLATION.)
2. Remove the drive plate. (ATX) (See 05–17–46 DRIVE PLATE REMOVAL/INSTALLATION.)
3. Remove in the order indicated in the table.

4. Install in the reverse order of removal.

Rear Oil Seal Removal Note

1. Cut the oil seal lip using a razor.
2. Remove the oil seal using a screwdriver protected 

with a rag.

Rear Oil Seal Installation Note

1. Apply clean engine oil to the new oil seal lip.
2. Push the oil seal slightly in by hand.
3. Tap the oil seal in evenly using the SST and a 

hammer.

End Of Sie

1

Rear oil seal
(See 01–10B–20 Rear Oil Seal Removal Note)
(See 01–10B–20 Rear Oil Seal Installation Note)

X3U110WGE

X3U110WGF

Y3U110WA9

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MECHANICAL [FS]

01–10B–21

01–10B

ENGINE REMOVAL/INSTALLATION [FS]

A3U011002000W02

Warning

••••

Fuel vapor is hazardous. It can very easily ignite, causing serious injury and damage. Always keep 
sparks and flames away from fuel.

••••

Fuel line spills and leaks are dangerous. Fuel can ignite and cause serious injuries or death and 
damage. Fuel can also irritate skin and eyes. To prevent this, always complete the “Fuel Line 
Safety Procedures”.

1. Disconnect the negative battery cable.
2. Drain the engine coolant. (See 01–12–2 COOLING SYSTEM SERVICE WARNINGS.) (See 01–12–3 ENGINE 

COOLANT REPLACEMENT.)

3. Remove the radiator. (See 01–12–4 RADIATOR REMOVAL/INSTALLATION.)
4. Remove the air cleaner.
5. Remove the accelerator cable. (See 01–13B–17 ACCELERATOR CABLE INSPECTION [FS].) (See 01–13B–

17 ACCELERATOR CABLE ADJUSTMENT [FS].)

6. Disconnect the fuel hose. (See 01–14–4 BEFORE REPAIR PROCEDURE.) (See 01–14–5 AFTER REPAIR 

PROCEDURE.)

7. Remove the front pipe. (See 01–15–1 EXHAUST SYSTEM REMOVAL/INSTALLATION.)
8. Remove the rods, cables and pipes related to the transaxle.
9. Remove the battery.

10. Remove the fuse box.
11. Remove the P/S oil pump with the oil hose still connected. Position the P/S oil pump so that it is out of the way.
12. Remove the A/C compressor with the pipe still connected. position the A/C compressor so that it is out of the 

way.

13. Remove the drive shaft. (See 03–13–9 DRIVE SHAFT REMOVAL/INSTALLATION.)
14. Remove in the order indicated in the table.
15. Install in the reverse order of removal.
16. Start the engine and

(1) Inspect for the engine oil, engine coolant, transaxle oil and fuel leakage.
(2) Inspect the ignition timing, idle speed and idle mixture. (See 01–10B–25 Ignition Timing Inspection.) (See 

01–10B–26 Idle Speed Adjustment.) (See 01–10B–26 Idle Mixture Inspection.)

17. Perform a road test.

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MECHANICAL [FS]

01–10B–22

Roll damper Installation Note

1. Assemble the rod and roll damper as shown in 

the figure.

Z3U0110W997

1

Roll damper

2

Engine mount member

3

No.3 Engine mount
(See 01–10B–23 No.3, No.4 Engine Mount 
Installation Note)

4

No.1 Engine mount

5

No.2 Engine mount

6

No.4 Engine mount
(See 01–10B–23 No.3, No.4 Engine Mount 
Installation Note)

7

Engine, transaxle

Z3U0110W991

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