Mazda 5. Manual - part 72

 

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Mazda 5. Manual - part 72

 

 

BODY STRUCTURE [PANEL REPLACEMENT]

09–80B–51

09

End Of Sie

REAR PILLAR (OUTER) INSTALLATION

DPE098070442B02

1. When joining and cutting the new and existing parts, trial fit the new part in position, and then measure and 

adjust the body as necessary to conform with standard dimensions.

2. Drill holes for plug welds before installing new parts.
3. After temporarily installing new parts, make sure the related parts fit properly.

Note

• When replacing the rear pillar (outer) and corner plate separately, weld the 5 locations indicated by (A).

(A)4

4

13

60mm

{2.36in}

40mm

{1.57in}

CORNER PLATE

 REAR PILLAR (OUTER)

ROUGH CUT LOCATION FOR REAR 
PILLAR (OUTER)

CUT-AND-JOIN LOCATION FOR REAR 
PILLAR (OUTER)

DPE0980B110

09–80B–52

BODY STRUCTURE [PANEL REPLACEMENT]

End Of Sie

REAR PILLAR REINFORCEMENT REMOVAL

DPE098070442B03

1. Remove the rear pillar reinforcement.

(A)5

5

16

60mm

{2.36in}

 REAR PILLAR (OUTER)

CORNER PLATE

CUT-AND-JOIN LOCATION FOR REAR 
PILLAR (OUTER)

DPE0980B111

BODY STRUCTURE [PANEL REPLACEMENT]

09–80B–53

09

End Of Sie

REAR PILLAR REINFORCEMENT INSTALLATION

DPE098070442B04

1. When joining and cutting the new and existing parts, trial fit the new part in position, and then measure and 

adjust the body as necessary to conform with standard dimensions.

2. Drill holes for plug welds before installing new parts.
3. After temporarily installing new parts, make sure the related parts fit properly.

9

11

45mm

{1.77in}

40mm

{1.57in}

ROUGH CUT LOCATION FOR 
REAR PILLAR REINFORCEMENT

CUT-AND-JOIN LOCATION FOR 
REAR PILLAR REINFORCEMENT

 REAR PILLAR REINFORCEMENT

2

2

DPE0980B112

09–80B–54

BODY STRUCTURE [PANEL REPLACEMENT]

End Of Sie

REAR FLOOR PAN REMOVAL

DPE098053750B01

1. Drill the 10 locations indicated by (A), then remove the brace bracket.

9

11

45mm

{1.77in}

 REAR PILLAR REINFORCEMENT

CUT-AND-JOIN LOCATION FOR REAR 
PILLAR REINFORCEMENT

2

2

DPE0980B113

 

 

 

 

 

 

 

Content   ..  70  71  72  73   ..