Mazda 5. Manual - part 73

BODY STRUCTURE [PANEL REPLACEMENT]

09–80B–55

09

2. Drill the location indicated by (B) from the inner side of the wheel housing, as it cannot be seen from the 

interior.

3. Drill the 9 locations indicated by (A).
4. Drill the location indicated by (D) from the bottom, as it cannot be seen from the interior.

(B)1

29

9

9

3

2

9

9

3

2

(A)10

BRACE BRACKET

DPE0980B116

09–80B–56

BODY STRUCTURE [PANEL REPLACEMENT]

5. Drill the remaining locations, then remove the trunk floor pan.

End Of Sie

REAR FLOOR PAN INSTALLATION

DPE098053750B02

1. To prepare for installation, cut area (A) on the trunk floor pan.
2. When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.
3. Drill holes for plug welds before installing new parts.
4. Weld the 53 locations indicated by (B) and temporarily install the trunk floor pan.
5. Install the part cut in Step 1.

(C)2

(C)2

(C)5

(D)1

DPE0980B117

BODY STRUCTURE [PANEL REPLACEMENT]

09–80B–57

09

6. Grind the butt welded area on the part cut in Step 1 with a disc grinder to finish the surface.

7. After temporarily installing new parts, make sure the related parts fit properly.

1

  

(B)29

(B)9

9

(B)3

2

(B)9

9

(B)3

2

10

ROUGH CUT LOCATIONS

NEW PARTS

(A)

DPE0980B118

09–80B–58

BODY STRUCTURE [PANEL REPLACEMENT]

8. Weld the remaining weld locations and install the trunk floor pan.

End Of Sie

REAR SIDE FRAME (PARTIAL CUTTING) REMOVAL

DPE098053810B01

1. Rough cut and remove the damaged part of the rear side frame.

2

2

5

1

DPE0980B119