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BR-38 < ON-VEHICLE REPAIR > FRONT DISC BRAKE 4. Apply brake fluid to pistons (1). Push piston into cylinder body CAUTION: Press the pistons evenly and vary the pressing point to pre- 5. Apply rubber grease to bushing, and install bushing to sliding 6. Apply rubber grease to sliding pins and sliding boots, and install 7. Install the cylinder body to the torque member and tighten the BRAKE CALIPER ASSEMBLY : Inspection INFOID:0000000003140020 INSPECTION AFTER DISASSEMBLY Cylinder Body Check the inner wall of the cylinder for rust, wear, cracks or damage. Replace the cylinder if any abnormal CAUTION: Always clean with new brake fluid. Never clean with mineral oil such as gasoline and light oil. Torque Member Check the torque member for rust, wear, cracks or damage. Replace the member if any abnormal condition is Pistons Check the surface of the piston for rust, wear, cracks or damage. Replace the piston if any abnormal condition CAUTION: A piston sliding surface is plated. Never polish with sandpaper. Sliding Pin and Sliding Pin Boot Check the sliding pins and sliding boots for rust, wear, cracks or damage. Replace the parts if any abnormal INSPECTION AFTER INSTALLATION 1. Check a drag of front disc brake. If any drag is found, follow the procedure described below. 2. Remove brake pads. 3. Press the pistons. CAUTION: • Never damage the piston boot. fluid returns to master cylinder reservoir tank when pressing piston in. NOTE: 4. Install brake pads. 5. Depress the brake pedal several times. 6. Check a drag of front disc brake again. If any drag is found, disassemble the cylinder body. Refer to 36, "BRAKE CALIPER ASSEMBLY : Disassembly and Assembly" . 7. Burnish contact surface between disc rotors and brake pads according after refinishing or replacing disc BR-14, "BRAKE PAD : Inspection and Adjustment" JPFIA0034ZZ |