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BR-42 < ON-VEHICLE REPAIR > REAR DISC BRAKE Clean any dust from the brake caliper and brake pads with a vacuum dust collector. Never blow with CAUTION: Never depress the brake pedal. Brake fluid may splash while removing the brake hose. 1. Remove tires with power tool. 2. Fix the disc rotor using wheel nuts. 3. Drain brake fluid. Refer to . CAUTION: Never spill or splash brake fluid on the disc rotor. 4. Remove union bolt and copper washers, and disconnect brake hose from caliper assembly. 5. Remove torque member mounting bolts, and remove brake caliper assembly. CAUTION: Never drop brake pad and caliper assembly. 6. Remove disc rotor. CAUTION: • Put matching marks on the wheel hub and bearing assembly and the disc rotor before removing the disc rotor. • Never drop disc rotor. INSTALLATION WARNING: Clean any dust from the brake caliper and brake pads with a vacuum dust collector. Never blow with CAUTION: Never depress the brake pedal. Brake fluid may splash while removing the brake hose. Install disc rotor. CAUTION: Align the matching marks that have been made during removal when reusing the disc rotor. 2. Install the brake caliper assembly to the vehicle and tighten the torque member mounting bolts to the CAUTION: Never spill or splash any grease and moisture on the brake caliper assembly mounting face, 3. Install brake hose and copper washers to brake caliper assembly, and tighten union bolts to the specified . 4. Refill with new brake fluid and perform the air bleeding. Refer to BR-11, "Bleeding Brake System" . CAUTION: • Never reuse drained brake fluid. 5. Check a drag of front disc brake. If any drag is found, refer to BR-44, "BRAKE CALIPER ASSEMBLY : . BRAKE CALIPER ASSEMBLY : Disassembly and Assembly INFOID:0000000003140033 DISASSEMBLY NOTE: 1. Remove radius rod. Refer to 2. Remove sliding pin bolts and remove the cylinder body from the torque member. 3. Remove brake pads, shims and shim cover. Refer to BR-39, "BRAKE PAD : Exploded View" 4. Remove sliding pin boots from torque member. 5. Remove bushing from sliding pin bolt. |