Dodge Neon / Neon SRT-4. Manual - part 272
INSTALLATION - LINES AND HOSES
NOTE: For line and hose location refer to (Fig. 27).
COOLANT SUPPLY LINE
(1) If brass fitting was removed from engine block,
apply thread sealer to threads and install in engine
block. Torque brass fitting to 41 N·m (30 ft. lbs.).
(2) Position coolant supply line to mounting loca-
tion.
(3) Install NEW washers on banjo fitting of cool-
ant supply line (Fig. 24). Hand start banjo bolt.
(4) Hand start flared fitting of coolant supply line.
(5) Torque banjo fitting bolt to 37 N·m (27 ft. lbs.)
(Fig. 26).
(6) Torque flared fitting to 31 N·m (23 ft. lbs.) (Fig.
24).
(7) Lower vehicle.
(8) Fill cooling system (Refer to 7 - COOLING/EN-
GINE - STANDARD PROCEDURE).
COOLANT RETURN LINE
(1) Position coolant return line to mounting loca-
tion.
(2) Install NEW washers on banjo fitting of cool-
ant return line (Fig. 26). Hand start banjo bolt.
(3) Install hose onto heater tube. Install hose
clamp (Fig. 23).
(4) Torque banjo fitting bolt to 37 N·m (27 ft. lbs.)
(Fig. 26).
(5) Install fastener securing coolant return line
bracket to cylinder head cover stud (Fig. 23).
(6) Install turbocharger clean air hose (Fig. 15).
(7) Tighten hose clamps to 1.7 N·m (15 in. lbs.).
(8) Fill cooling system (Refer to 7 - COOLING/EN-
GINE - STANDARD PROCEDURE).
OIL SUPPLY LINE
(1) If brass fitting was removed from engine block,
apply thread sealer to threads and install. Torque
brass fitting to 41 N·m (30 ft. lbs.).
(2) Position oil supply line to mounting location.
(3) Install NEW washers on banjo fitting of oil
supply line (Fig. 26). Hand start banjo bolt at turbo-
charger (Fig. 25).
(4) Raise vehicle on hoist.
(5) Hand start flared fitting at engine block (Fig.
25).
(6) Torque flared fitting to 31 N·m (23 ft. lbs.) (Fig.
25).
(7) Install elbow support bracket (Fig. 23).
(8) Lower vehicle.
(9) Torque banjo fitting bolt to 37 N·m (27 ft. lbs.)
(Fig. 26).
OIL RETURN LINE
(1) Clean gasket surfaces.
(2) Install new gasket.
(3) Install oil return line hose over crankcase nip-
ple (Fig. 20).
(4) Install the two fasteners securing the oil return
line to the turbocharger. Torque fasteners to 12 N·m
(105 in. lbs.).
(5) Install and tighten hose clamp for oil return
line hose.
(6) Lower vehicle.
Fig. 25 Oil Supply Line - Turbocharger Fitting
1 - OIL SUPPLY LINE
2 - FLARED FITTING - 31 N·m (23 ft. lbs.)
3 - BRASS FITTING - 41 N·m (30 ft. lbs.)
Fig. 26 Banjo Bolt and Washers
1 - BANJO BOLT
2 - WASHERS
11 - 14
EXHAUST SYSTEM AND TURBOCHARGER
PL/SRT-4
LINES AND HOSES (Continued)