DAF CF65, CF75, CF85 Series . Manual - part 109

©

 200346

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Removal and installation

INTERNAL CAB COMPONENTS

ΧΦ65/75/85 series

1

2

4.25 REMOVAL AND INSTALLATION, DOOR LOCKING MECHANISM

Removing door locking mechanism
1.

Remove the door panel.

2.

Remove the foil (A) from the inside of the 
door.

3.

Remove the attachment bolt (4) from the rod 
guides (1).

4.

Remove the attachment bolts from the 
unlocking handle (2) and put the unlocking 
handle to one side.

5.

Remove the control rod (3) from the 
unlocking handle.

6.

If necessary, remove the locking mechanism 
from the central door lock (5) and remove it.

7.

Remove the attachment bolts (7) from the 
lock plate and remove the lock plate (8).

8.

Take the door lock with the rods and rod 
guides out of the door through the opening 
(B).

Installing door locking mechanism
1.

Check the length of the rods and adjust 
them, if necessary. See "Technical data".

2.

Put the door lock with the rods and rod 
guides into the door through the opening (B).

Note:
The rods for the handle should run between 
the door panel and the window mechanism.

3.

Fit the lock plate.

4.

Fit the control rod for unlocking the door and 
attach the unlocking handle.

5.

If necessary, fit the locking mechanism of the 
central door locking system.

6.

Fit the guides for the unlocking rod.

7.

Fit new foil on the inside of the door.

8.

Install the door panel.

A

7

8

K1 00 911

4

1

6

5

2

B

3

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Removal and installation

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ΧΦ65/75/85 series

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4.26 REMOVAL AND INSTALLATION, FIXED DOOR WINDOW

Removing fixed door window
1.

Remove the drop glass.

2.

Remove the window guide rail (1).

3.

Push the inner edge of the weatherstrip on 
the inside over the groove.

4.

Push the window glass with the weatherstrip 
from the inside to the outside out of the 
groove.

5.

Remove the attachment bolts (2). Push the 
window frame upwards and remove it by 
lifting it out of the inside of the door.

6.

Remove frayed pieces and granules of old 
sealant and clean the frame thoroughly with 
a cleaner.

7.

Repair any paint damage in the groove.

Installing fixed door window
1.

Make sure that the guide rail is smooth and 
flat (no major irregularities).

2.

Check the window glass for damage.

3.

Position the window frame (3) in the door 
frame. Hold the window frame at the curved 
edge and push it upwards as far as possible 
until it fits into the inside of the door. Lower 
the window frame and fit the attachment 
bolts (2).

4.

Apply sealant between the window frame 
and the sheet metal (A).

5.

Fit the weatherstrip around the window 
glass.

2

K1 00 906

2

3

1

A

A

K1 00 614

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Removal and installation

INTERNAL CAB COMPONENTS

ΧΦ65/75/85 series

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2

6.

Smear the weatherstrip with a rubber 
lubricant.

7.

Fit the pulling cord.

8.

Smear weatherstrip and pulling cord again 
with lubricant.

9.

Insert the window glass from the outside in 
the frame, using a suction pad. Make sure 
that the two ends of the cord are at the top 
and on the inside of the glass.

10. Locate the window glass from the outside in 

relation to the frame, pressing it firmly to the 
frame. Now pull the cord while pressing the 
glass against the frame.

11. Check that the weatherstrip makes a good 

seal with the whole circumference of the cab 
body. Knock on the window glass, if 
necessary.

12. Fit the window guide rail in the door frame.

13. Fit the drop glass.

14. Install the door panel.

15. Clean the two windows (for example with a 

window cleaning agent) and the parts of the 
cab body which have become dirty during 
the fitting of the window.

K1 00 615

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Removal and installation

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ΧΦ65/75/85 series

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4.27 REMOVAL AND INSTALLATION, DROP GLASS

Removing drop glass
1.

Remove the door panel and remove the foil 
at (A).

2.

Remove the attachment bolt (1) and remove 
the window guide.

3.

Remove the squeegee strips.

4.

Lower the glass, remove the attachment 
bolts (2) and lower the mechanism.

A

1

K1 00 910

2

K1 00 907