Index Chrysler Chrysler Town & Country/Voyager, Dodge Caravan, Plymouth Voyager - service repair manual 1992 year
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(5) Turn crankshaft until number one cylinder is at Top Dead Center (TDC). The timing marks on the (6) Place chain over crankshaft sprocket so that the nickel plated link of the chain is over the timing mark (7) Place balance shaft sprocket into the timing chain (Fig. 17) so that the timing mark on the sprocket (8) With balance shaft keyways pointing up 12 o’clock) slide the balance shaft sprocket onto the nose of THE TIMING MARK ON THE SPROCKET, THE (LOWER) NICKEL PLATED LINK, AND THE AR- LINE UP WHEN THE BALANCE SHAFTS ARE TIMED CORRECTLY. (9) If the sprockets are timed correctly install the balance shaft bolts and tighten to 28 N Im (250 in. lbs.). A wood block placed between crankcase and crankshaft CHAIN TENSIONING (1) Install chain tensioner loosely assembled. (2) Position guide on double ended stud making sure tab on the guide fits into slot on the gear cover. Install Im (105 in. lbs.). (3) Place a shim 1mm (.039 inch) thick x 70mm (2.75 inch) long or between tensioner and chain. Push ten- (4) With the load applied, tighten top tensioner bolt first, then bottom pivot bolt. Tighten bolts to 12 N Im (105 in. lbs.), Remove shim. (5) Install carrier covers and tighten screws to 12 N Im (105 in. lbs.). INTERMEDIATE SHAFT SERVICE REMOVAL CAUTION: The oil pump and distributor must be (1) Hold sprocket with Tool C-4687 and adaptor Tool C-4687-1 when removing or installing screw (Fig. 23). (2) See Timing System and Seals for intermediate seal removal and replacement. (3) Remove retainer screws (Fig. 24). Fig. 21 Balance Shaft Timing Fig. 22 Chain Tension Adjustment . 2.5L ENGINE 9 - 39 |