|
|
Cycle alarms
61858
[Channel %1: ] Block %2: Turning is only possible with a blank that is clamped, centered
Parameters:
%1 = Channel number
%2 = Block number, label
Explanation:
Turning is only possible with a blank that is clamped, centered.
Reaction:
Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy:
Use a blank that is clamped so that it is centered.
Programm
Clear alarm with the RESET key. Restart part program
continuation:
61859
[Channel %1: ] Block %2: Turning has not been enabled
Parameters:
%1 = Channel number
%2 = Block number, label
Explanation:
Turning has not been set up on the machine.
Reaction:
Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy:
Check machine data: 52201 $MCS_TECHNOLOGY_EXTENSION=1 (turning).
Programm
Clear alarm with the RESET key. Restart part program
continuation:
61860
[Channel %1: ] Block %2: Turning only possible on a main spindle
Parameters:
%1 = Channel number
%2 = Block number, label
Explanation:
For turning, a main spindle was not selected for clamping.
Reaction:
Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy:
Select a main spindle as clamping for turning.
Programm
Clear alarm with the RESET key. Restart part program
continuation:
61861
[Channel %1: ] Block %2: Tailstock not selected in this channel
Parameters:
%1 = Channel number
%2 = Block number, label
Explanation:
The tailstock was selected in another channel, but not in this channel.
The different selection/deselection results in a conflict.
When the tailstock is selected, it is not permissible that the counterspindle is positioned.
However, when the tailstock is deselected, the counterspindle should be positioned.
Reaction:
Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy:
Select or deselect the tailstock consistently in all channels.
Programm
Clear alarm with the RESET key. Restart part program
continuation:
Alarms
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Cycle alarms
61862
[Channel %1: ] Block %2: It is not permissible to call a ShopTurn cycle in a ShopMill program
Parameters:
%1 = Channel number
%2 = Block number, label
Explanation:
An attempt was made to call a ShopTurn cycle in a ShopMill program.
Reaction:
Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy:
Delete block.
Programm
Clear alarm with the RESET key. Restart part program
continuation:
61863
[Channel %1: ] Block %2: It is not permissible to call a ShopMill cycle in a ShopTurn program
Parameters:
%1 = Channel number
%2 = Block number, label
Explanation:
An attempt was made to call a ShopMill cycle in a ShopTurn program.
Reaction:
Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy:
Delete block.
Programm
Clear alarm with the RESET key. Restart part program
continuation:
61864
[Channel %1: ] Block %2: The selection, tailstock yes/no must be identical in all channels
Parameters:
%1 = Channel number
%2 = Block number, label
Explanation:
The selection, tailstock yes/no in the program header must be identical in all channels.
Reaction:
Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy:
For tailstock yes/no in the program header, make the same selection for all channels.
Programm
Clear alarm with the RESET key. Restart part program
continuation:
61865
[Channel %1: ] Block %2: Calling a ShopTurn cycle is only permissible in a ShopTurn program
Parameters:
%1 = Channel number
%2 = Block number, label
Explanation:
It is not permissible that a ShopTurn cycle is used outside a ShopTurn program, as the required environment variables are
otherwise not assigned.
Reaction:
Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy:
Calling a ShopTurn cycle in a ShopTurn program. If this is not possible, then the task must be programmed using G code.
Programm
Clear alarm with the RESET key. Restart part program
continuation:
Alarms
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Cycle alarms
61866
[Channel %1: ] Block %2: It is only permissible to call a ShopMill cycle in a ShopMill program
Parameters:
%1 = Channel number
%2 = Block number, label
Explanation:
It is not permissible that a ShopMill cycle is used outside a ShopMill program, as the required environment variables are
otherwise not assigned.
Reaction:
Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy:
Calling a ShopMill cycle in a ShopMill program. If this is not possible, then the task must be programmed using G code.
Programm
Clear alarm with the RESET key. Restart part program
continuation:
61867
[Channel %1: ] Block %2: On face C, the retraction distance must not be larger than the
distance to the center point.
Parameters:
%1 = Channel number
%2 = Block number, label
Explanation:
Retraction distance too large. On face C, the retraction distance must not be larger than the distance to the center point.
Otherwise, retraction would become negative, which would lead to a reversal of the work spindle.
Reaction:
Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy:
Use a smaller retraction distance or face Y if possible.
Programm
Clear alarm with the RESET key. Restart part program
continuation:
61868
[Channel %1: ] Block %2: Program was created on another machine and must be adjusted.
Parameters:
%1 = Channel number
%2 = Block number, label
Explanation:
The program was created on another machine and contains program parts that can not be executed on this machine.
Reaction:
Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy:
The program must be adjusted in the ShopMill/ShopTurn editor.
Programm
Clear alarm with the RESET key. Restart part program
continuation:
61869
[Channel %1: ] Block %2: Block search is only possible with calculation
Parameters:
%1 = Channel number
%2 = Block number, label
Explanation:
With ShopMill and ShopTurn, block search is only possible with calculation.
Reaction:
Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy:
Use a different block search mode.
Programm
Clear alarm with the RESET key. Restart part program
continuation:
Alarms
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Cycle alarms
61870
[Channel %1: ] Block %2: Danger of collision during automatic retraction. Retract tool
manually!
Parameters:
%1 = Channel number
%2 = Block number, label
Explanation:
There is a danger of collision during automatic retraction.
Reaction:
Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy:
Retract tool manually!
Programm
Clear alarm with the RESET key. Restart part program
continuation:
61900
%[[Channel %1: ] Block %2: %]Name of program to be generated is missing
Parameters:
%1 = Channel number
%2 = Block number, label
Explanation:
Reaction:
Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy:
- Check parameter PRG
Programm
Clear alarm with the RESET key. Restart part program
continuation:
61901
%[[Channel %1: ] Block %2: %]Contour %4 does not exist
Parameters:
%1 = Channel number
%2 = Block number, label
Explanation:
Reaction:
Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy:
- Check contour call
- Check whether the contours exist in the program storage (workpieces, subroutines or part programs)
Programm
Clear alarm with the RESET key. Restart part program
continuation:
61902
%[[Channel %1: ] Block %2: %]Label %4 not existing in the pocket contour
Parameters:
%1 = Channel number
%2 = Block number, label
Explanation:
Reaction:
Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy:
- Check whether the labels exist in the pocket contour
Programm
Clear alarm with the RESET key. Restart part program
continuation:
Alarms
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Cycle alarms
61903
%[[Channel %1: ] Block %2: %]Label %4 not existing in the blank contour
Parameters:
%1 = Channel number
%2 = Block number, label
Explanation:
Reaction:
Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy:
- Check whether the labels exist in the blank contour
Programm
Clear alarm with the RESET key. Restart part program
continuation:
61904
%[[Channel %1: ] Block %2: %]Label %4 not existing in the island contour
Parameters:
%1 = Channel number
%2 = Block number, label
Explanation:
Reaction:
Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy:
- Check whether the labels exist in the island contour
Programm
Clear alarm with the RESET key. Restart part program
continuation:
61905
%[[Channel %1: ] Block %2: %]Label %4 not existing in the spigot contour
Parameters:
%1 = Channel number
%2 = Block number, label
Explanation:
Reaction:
Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy:
- Check whether the labels exist in the spigot contour
Programm
Clear alarm with the RESET key. Restart part program
continuation:
61906
%[[Channel %1: ] Block %2: %]Label %4 not existing in the contour
Parameters:
%1 = Channel number
%2 = Block number, label
Explanation:
Reaction:
Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy:
- Check whether the labels exist in the contour
Programm
Clear alarm with the RESET key. Restart part program
continuation:
Alarms
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Cycle alarms
61907
%[[Channel %1: ] Block %2: %]Pocket contour missing
Parameters:
%1 = Channel number
%2 = Block number, label
Explanation:
Reaction:
Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy:
- Check contour call
Programm
Clear alarm with the RESET key. Restart part program
continuation:
61908
%[[Channel %1: ] Block %2: %]Blank contour missing
Parameters:
%1 = Channel number
%2 = Block number, label
Explanation:
Reaction:
Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy:
- Check contour call
Programm
Clear alarm with the RESET key. Restart part program
continuation:
61909
%[[Channel %1: ] Block %2: %]Error in pocket contour %4
Parameters:
%1 = Channel number
%2 = Block number, label
Explanation:
Reaction:
Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy:
- Check programming of the pocket contour
Programm
Clear alarm with the RESET key. Restart part program
continuation:
61910
%[[Channel %1: ] Block %2: %]Error in the blank contour %4
Parameters:
%1 = Channel number
%2 = Block number, label
Explanation:
Reaction:
Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy:
- Check programming of the blank contour
Programm
Clear alarm with the RESET key. Restart part program
continuation:
Alarms
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Cycle alarms
61911
%[[Channel %1: ] Block %2: %]Error in island contour %4
Parameters:
%1 = Channel number
%2 = Block number, label
Explanation:
Reaction:
Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy:
- Check programming of the island contour
- Check whether the island contour is closed
- Check the contour for self-cuts
Programm
Clear alarm with the RESET key. Restart part program
continuation:
61912
%[[Channel %1: ] Block %2: %]Error in spigot contour %4
Parameters:
%1 = Channel number
%2 = Block number, label
Explanation:
Reaction:
Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy:
- Check programming of the spigot contour
Programm
Clear alarm with the RESET key. Restart part program
continuation:
61913
%[[Channel %1: ] Block %2: %]Error in contour %4
Parameters:
%1 = Channel number
%2 = Block number, label
Explanation:
Reaction:
Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy:
- Check programming of the contour
Programm
Clear alarm with the RESET key. Restart part program
continuation:
61914
%[[Channel %1: ] Block %2: %]Too many contours specified
Parameters:
%1 = Channel number
%2 = Block number, label
Explanation:
Reaction:
Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy:
- Check the number of contours
Programm
Clear alarm with the RESET key. Restart part program
continuation:
Alarms
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Cycle alarms
61915
%[[Channel %1: ] Block %2: %]Cutter radius too small
Parameters:
%1 = Channel number
%2 = Block number, label
Explanation:
Reaction:
Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy:
- Check the radius of the milling cutter in tool management
Programm
Clear alarm with the RESET key. Restart part program
continuation:
61916
%[[Channel %1: ] Block %2: %]Calculation has been canceled
Parameters:
%1 = Channel number
%2 = Block number, label
Explanation:
Reaction:
Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy:
- Calculation has been canceled by PI service; please try again
Programm
Clear alarm with the RESET key. Restart part program
continuation:
61917
%[[Channel %1: ] Block %2: %]Combination of centering/predrilling and spigot not allowed
Parameters:
%1 = Channel number
%2 = Block number, label
Explanation:
Reaction:
Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy:
- Machining of spigot in conjunction with predrilling/centering not allowed!
Programm
Clear alarm with the RESET key. Restart part program
continuation:
61918
%[[Channel %1: ] Block %2: %]Cut. radius for residual mach. must be smaller than cut. radius
for ref. tool
Parameters:
%1 = Channel number
%2 = Block number, label
Explanation:
Reaction:
Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy:
- Check cutter radius for residual machining which must be smaller than cutter radius for reference tool !
Programm
Clear alarm with the RESET key. Restart part program
continuation:
Alarms
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Cycle alarms
61919
%[[Channel %1: ] block %2: %]Radius of the reference tool is too small
Parameters:
%1 = Channel number
%2 = Block number, label
Explanation:
Reaction:
Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy:
- Check the radius of the reference tool.
Programm
Clear alarm with the RESET key. Restart part program
continuation:
61920
%[[Channel %1: ] Block %2: %]Error during contour milling %4
Parameters:
%1 = Channel number
%2 = Block number, label
Explanation:
3020: No more memory is available
3022: The contour is incorrect
3023: Check contour (contour may contain too small elements)
3356: The residual material cannot be removed completely with the tool used.
Reaction:
Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy:
3020, 3022, and 3023: Check contour and technological data
3356: A tool with a smaller diameter, with which the residual material can be removed completely, must be used for residual
machining.
Call the SIEMENS hotline
Programm
Clear alarm with the RESET key. Restart part program
continuation:
61921
%[[Channel %1: ] Block %2: %]Error during groove milling %4
Parameters:
%1 = Channel number
%2 = Block number, label
Explanation:
Reaction:
Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy:
Programm
Clear alarm with the RESET key. Restart part program
continuation:
61922
%[[Channel %1: ] Block %2: %]Label %4 not present in the groove contour
Parameters:
%1 = Channel number
%2 = Block number, label
Explanation:
Reaction:
Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Alarms
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Cycle alarms
Remedy:
- Check whether the labels are present in the groove contour
Programm
Clear alarm with the RESET key. Restart part program
continuation:
61923
%[[Channel %1: ] Block %2: %]Error in the groove contour %4
Parameters:
%1 = Channel number
%2 = Block number, label
Explanation:
Reaction:
Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy:
- Check the programming of the groove contour
Programm
Clear alarm with the RESET key. Restart part program
continuation:
61924
%[[Channel %1: ] Block %2: %]Groove contour missing
Parameters:
%1 = Channel number
%2 = Block number, label
Explanation:
Reaction:
Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy:
- Check contour call
Programm
Clear alarm with the RESET key. Restart part program
continuation:
61925
%[[Channel %1: ] Block %2: %]Communication failure between cycle and application
Parameters:
%1 = Channel number
%2 = Block number, label
Explanation:
Local variables that are used for communication between cycle and
spiral algorithm could not be read.
Reaction:
Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy:
Check the cycle and app versions, they must be identical.
Programm
Clear alarm with the RESET key. Restart part program
continuation:
61926
%[[Channel %1: ] Block %2: %]Program %4 could not be copied
Parameters:
%1 = Channel number
%2 = Block number, label
Explanation:
Local variables that are used for communication between cycle and
spiral algorithm could not be read.
Reaction:
Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Alarms
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Cycle alarms
Remedy:
Check the cycle and app versions, they must be identical.
Programm
Clear alarm with the RESET key. Restart part program
continuation:
61927
%[[Channel %1: ] Block %2: %]Corner radius %4 too small
Parameters:
%1 = Channel number
%2 = Block number, label
Explanation:
The minimum corner radius is too small.
Reaction:
Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy:
Increase the corner radius or use a smaller tool.
Programm
Clear alarm with the RESET key. Restart part program
continuation:
61928
%[[Channel %1: ] Block %2: %]First contour element too short for corner radius %4
Parameters:
%1 = Channel number
%2 = Block number, label
Explanation:
The first contour element is too short for the corner radius.
Reaction:
Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy:
Lengthen the contour element or reduce the corner radius.
Programm
Clear alarm with the RESET key. Restart part program
continuation:
61929
%[[Channel %1: ] Block %2: %]Last contour element too short for corner radius %4
Parameters:
%1 = Channel number
%2 = Block number, label
Explanation:
The last contour element is too short for the corner radius.
Reaction:
Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy:
Lengthen the contour element or reduce the corner radius.
Programm
Clear alarm with the RESET key. Restart part program
continuation:
61930
%[[Channel %1: ] Block %2: %]No contour available
Parameters:
%1 = Channel number
%2 = Block number, label
Explanation:
Reaction:
Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Alarms
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Cycle alarms
Remedy:
- Check contour call
- Check whether the contours exist in the program storage (workpieces, subroutines or part
programs)
Programm
Clear alarm with the RESET key. Restart part program
continuation:
61931
%[[Channel %1: ] Block %2: %]Contour not closed
Parameters:
%1 = Channel number
%2 = Block number, label
Explanation:
Reaction:
Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy:
- Check whether the contours are closed
Programm
Clear alarm with the RESET key. Restart part program
continuation:
61932
%[[Channel %1: ] Block %2: %]Selfcutting contour
Parameters:
%1 = Channel number
%2 = Block number, label
Explanation:
Reaction:
Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy:
- Modify contour programming
Programm
Clear alarm with the RESET key. Restart part program
continuation:
61933
%[[Channel %1: ] Block %2: %]Too many contour elements
Parameters:
%1 = Channel number
%2 = Block number, label
Explanation:
Reaction:
Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy:
- Modify contour programming and thereby try to reduce the number of contour elements
Programm
Clear alarm with the RESET key. Restart part program
continuation:
61934
%[[Channel %1: ] Block %2: %]Programming of the machining plane not allowed here
Parameters:
%1 = Channel number
%2 = Block number, label
Explanation:
Reaction:
Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Alarms
710
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Cycle alarms
Remedy:
- Modify contour programming
Programm
Clear alarm with the RESET key. Restart part program
continuation:
61935
%[[Channel %1: ] Block %2: %]Programming of inch/metric measuring system not allowed
here
Parameters:
%1 = Channel number
%2 = Block number, label
Explanation:
Reaction:
Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy:
- Modify contour programming
Programm
Clear alarm with the RESET key. Restart part program
continuation:
61936
%[[Channel %1: ] Block %2: %]G0 is not allowed in contour programming
Parameters:
%1 = Channel number
%2 = Block number, label
Explanation:
Reaction:
Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy:
- Modify contour programming, replace G0 by G1
Programm
Clear alarm with the RESET key. Restart part program
continuation:
61937
%[[Channel %1: ] Block %2: %]Pocket depth programmed incorrectly
Parameters:
%1 = Channel number
%2 = Block number, label
Explanation:
Reaction:
Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy:
- Check parameter Z1
Programm
Clear alarm with the RESET key. Restart part program
continuation:
61938
%[[Channel %1: ] Block %2: %]No starting point specified
Parameters:
%1 = Channel number
%2 = Block number, label
Explanation:
Reaction:
Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Alarms
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Cycle alarms
Remedy:
- Check parameter for specified starting point,
- for G17: XS, YS
- for G18: ZS, XS
- for G19: YS, ZS
Programm
Clear alarm with the RESET key. Restart part program
continuation:
61939
%[[Channel %1: ] Block %2: %]No center point specified for circle
Parameters:
%1 = Channel number
%2 = Block number, label
Explanation:
Reaction:
Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy:
- Check contour programming, particularly circle programming
Programm
Clear alarm with the RESET key. Restart part program
continuation:
61940
%[[Channel %1: ] Block %2: %]Specified starting point programmed incorrectly
Parameters:
%1 = Channel number
%2 = Block number, label
Explanation:
Reaction:
Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy:
- Correct specified starting point
Programm
Clear alarm with the RESET key. Restart part program
continuation:
61941
%[[Channel %1: ] Block %2: %]Helix radius too small
Parameters:
%1 = Channel number
%2 = Block number, label
Explanation:
Reaction:
Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy:
- Increase helix radius
Programm
Clear alarm with the RESET key. Restart part program
continuation:
61942
%[[Channel %1: ] Block %2: %]Helix violates contour
Parameters:
%1 = Channel number
%2 = Block number, label
Explanation:
Alarms
712
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Cycle alarms
Reaction:
Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy:
- Check helix radius and reduce in size, if possible
Programm
Clear alarm with the RESET key. Restart part program
continuation:
61943
%[[Channel %1: ] Block %2: %]Approach/retract motion violates contour
Parameters:
%1 = Channel number
%2 = Block number, label
Explanation:
Reaction:
Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy:
- Reduce safety clearance SC, if possible
Programm
Clear alarm with the RESET key. Restart part program
continuation:
61944
%[[Channel %1: ] Block %2: %]Ramp path too short
Parameters:
%1 = Channel number
%2 = Block number, label
Explanation:
During oscillating insertion, the message "Ramp path too short" occurs if the tool moves less than the mill diameter
away from the insertion point on the ramp path or the machining depth is not reached.
Reaction:
Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy:
- Reduce the insertion angle if the tool remains too near to the insertion point
- Enlarge insertion angle if the tool does not reach the machining depth
- Use tool with smaller radius
- Use another insertion mode
Programm
Clear alarm with the RESET key. Restart part program
continuation:
61945
%[[Channel %1: ] Block %2: %]Plane infeed too large, residual corners remaining
Parameters:
%1 = Channel number
%2 = Block number, label
Explanation:
Reaction:
Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy:
- Check parameter for plane infeed
- for G17: DXY
- for G18: DZX
- for G19: DYZ
Programm
Clear alarm with the RESET key. Restart part program
continuation:
Alarms
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Cycle alarms
61946
%[[Channel %1: ] Block %2: %]Island contour existing twice
Parameters:
%1 = Channel number
%2 = Block number, label
Explanation:
Reaction:
Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy:
- Delete double island contour
Programm
Clear alarm with the RESET key. Restart part program
continuation:
61947
%[[Channel %1: ] Block %2: %]Spigot contour existing twice
Parameters:
%1 = Channel number
%2 = Block number, label
Explanation:
Reaction:
Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy:
- Delete double spigot contour
Programm
Clear alarm with the RESET key. Restart part program
continuation:
61948
%[[Channel %1: ] Block %2: %]No material available for machining
Parameters:
%1 = Channel number
%2 = Block number, label
Explanation:
Reaction:
Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy:
- Check programming of the contours
Programm
Clear alarm with the RESET key. Restart part program
continuation:
61949
%[[Channel %1: ] Block %2: %]Island is outside the pocket
Parameters:
%1 = Channel number
%2 = Block number, label
Explanation:
Reaction:
Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy:
- Check programming of the island/pocket contour
Programm
Clear alarm with the RESET key. Restart part program
continuation:
Alarms
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Cycle alarms
61950
%[[Channel %1: ] Block %2: %]No residual material available
Parameters:
%1 = Channel number
%2 = Block number, label
Explanation:
Reaction:
Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy:
--
Programm
Clear alarm with the RESET key. Restart part program
continuation:
61951
%[[Channel %1: ] Block %2: %]Cutter radius for residual material too large
Parameters:
%1 = Channel number
%2 = Block number, label
Explanation:
Reaction:
Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy:
- Use cutter with smaller radius
Programm
Clear alarm with the RESET key. Restart part program
continuation:
61952
%[[Channel %1: ] Block %2: %]Radius of res. material cutter too small in relation to ref. cutter
Parameters:
%1 = Channel number
%2 = Block number, label
Explanation:
Reaction:
Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy:
- Use a cutter with a larger radius for residual machining
Programm
Clear alarm with the RESET key. Restart part program
continuation:
61953
%[[Channel %1: ] Block %2: %]Technology change to preprocessing not possible
Parameters:
%1 = Channel number
%2 = Block number, label
Explanation:
- Technology of the current machining does not match the technology of the preprocessing
Reaction:
Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy:
- Adapt the technology of the current machining to the technology of the preprocessing
Programm
Clear alarm with the RESET key. Restart part program
continuation:
Alarms
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Cycle alarms
61954
%[[Channel %1: ] Block %2: %]Active and programmed tools are different
Parameters:
%1 = Channel number
%2 = Block number, label
Explanation:
- Active and programmed tools are different
Reaction:
Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy:
- Check active and programmed tools
Programm
Clear alarm with the RESET key. Restart part program
continuation:
61955
%[[Channel %1: ] Block %2: %]Internal memory limit reached for contour calculation
Parameters:
%1 = Channel number
%2 = Block number, label
Explanation:
- The internal memory is insufficient to calculate the contour.
Reaction:
Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy:
- Check the following parameters/possibilities:
- The angle of contact can be increased
- A tool with a larger diameter can be used
- Can be reset in setting data $SCS_FUNCTION_MASK_MILL_SET bit3
Programm
Clear alarm with the RESET key. Restart part program
continuation:
61956
%[[Channel %1: ] Block %2: %]Active tool radius must be less than or equal to the radius of the
reference tool
Parameters:
%1 = Channel number
%2 = Block number, label
Explanation:
Reaction:
Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy:
- Check the active tool radius, this must be less than or equal to the radius of the reference tool
Programm
Clear alarm with the RESET key. Restart part program
continuation:
61957
%[[Channel %1: ] Block %2: %]Straight contour finish not possible
Parameters:
%1 = Channel number
%2 = Block number, label
Explanation:
The programmed finish contour is not possible because of the length of the last contour element.
Reaction:
Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy:
Adapt contour
Alarms
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Cycle alarms
Programm
Clear alarm with the RESET key. Restart part program
continuation:
61958
%[[Channel %1: ] Block %2: %]Straight contour element too short
Parameters:
%1 = Channel number
%2 = Block number, label
Explanation:
The straight contour element is too short.
Reaction:
Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy:
Check and adapt contour
Programm
Clear alarm with the RESET key. Restart part program
continuation:
61959
%[[Channel %1: ] Block %2: %]Contour elements overlap
Parameters:
%1 = Channel number
%2 = Block number, label
Explanation:
Elements of the contour overlap.
Reaction:
Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy:
Eliminate the contour overlaps.
Programm
Clear alarm with the RESET key. Restart part program
continuation:
61960
%[[Channel %1: ] Block %2: %]Contour radius too small
Parameters:
%1 = Channel number
%2 = Block number, label
Explanation:
The contour radius is too small for the desired slot width.
Reaction:
Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy:
Check validity of contour
Programm
Clear alarm with the RESET key. Restart part program
continuation:
61961
%[[Channel %1: ] Block %2: %]Circular contour element too short
Parameters:
%1 = Channel number
%2 = Block number, label
Explanation:
The circular contour element is too short.
Reaction:
Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy:
Check contour
Programm
Clear alarm with the RESET key. Restart part program
continuation:
Alarms
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Cycle alarms
61962
%[[Channel %1: ] Block %2: %]Plane infeed %4 too small
Parameters:
%1 = Channel number
%2 = Block number, label
Explanation:
The plane infeed is too small.
Reaction:
Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy:
The plane infeed must be increased.
Programm
Clear alarm with the RESET key. Restart part program
continuation:
61963
%[[Channel %1: ] Block %2: %]Plane infeed %4 too large
Parameters:
%1 = Channel number
%2 = Block number, label
Explanation:
The plane infeed is too large, it must
not be greater than the tool radius.
Reaction:
Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy:
The plane infeed must be reduced.
Programm
Clear alarm with the RESET key. Restart part program
continuation:
61964
%[[Channel %1: ] Block %2: %]Angle of wrap %4 too small
Parameters:
%1 = Channel number
%2 = Block number, label
Explanation:
The wrap angle is too small, it must not be less than 8°.
Reaction:
Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy:
The wrap angle must be increased.
Programm
Clear alarm with the RESET key. Restart part program
continuation:
61965
%[[Channel %1: ] Block %2: %]Angle of wrap %4 too large
Parameters:
%1 = Channel number
%2 = Block number, label
Explanation:
The wrap angle is too large, it must not be greater than or equal to 89°.
Reaction:
Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy:
The wrap angle must be reduced.
Programm
Clear alarm with the RESET key. Restart part program
continuation:
Alarms
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Cycle alarms
61966
%[[Channel %1: ] Block %2: %]Only uneven calibration data sets may be selected
Parameters:
%1 = Channel number
%2 = Block number, label
Explanation:
Only uneven calibration data sets may be programmed for the
"Simultaneous measurement" function when measuring in AUTO mode. The _PRNUM parameter
should be checked.
Reaction:
Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy:
Select another calibration data set.
Programm
Clear alarm with the RESET key. Restart part program
continuation:
61967
%[[Channel %1: ] Block %2: %]Difference between the position deviation of probes is too large
(%4)
Parameters:
%1 = Channel number
%2 = Block number, label
%4 = Difference between position deviations
Explanation:
The position deviations between the two probes must not be too large for
the "Simultaneous measurement" function. The maximum possible
difference can be programmed in SD55701.
Reaction:
Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy:
Reduce the difference between the position deviations of the two probes.
Programm
Clear alarm with the RESET key. Restart part program
continuation:
61968
%[[Channel %1: ] Block %2: %]Only even calibration data sets may be selected for D2
Parameters:
%1 = Channel number
%2 = Block number, label
Explanation:
When calibrating in JOG, for cutting edge 2 only uneven calibration data sets
may be programmed for the "Simultaneous measurement" function.
The _PRNUM parameter should be checked.
Reaction:
Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy:
Select another calibration data set.
Programm
Clear alarm with the RESET key. Restart part program
continuation:
61969
%[[Channel %1: ] Block %2: %]Only uneven calibration data sets may be selected for D1
Parameters:
%1 = Channel number
%2 = Block number, label
Explanation:
When calibrating in JOG, for cutting edge 1 only uneven calibration data sets
may be programmed for the "Simultaneous measurement" function.
The _PRNUM parameter should be checked.
Alarms
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719
Cycle alarms
Reaction:
Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy:
Select another calibration data set.
Programm
Clear alarm with the RESET key. Restart part program
continuation:
62000
[Channel %1: ] Block %2: Insert new tool
Parameters:
%1 = Channel number
%2 = Block number, label
Explanation:
Please load new tool.
Reaction:
Alarm display.
Remedy:
--
Programm
Clear alarm with the Delete key or NC START.
continuation:
62001
[Channel %1: ] Block %2: Dynamic response of axis %4 inadequate
Parameters:
%1 = Channel number
%2 = Block number, label
Explanation:
The programmed cutting speed is too high.
Reaction:
Alarm display.
Remedy:
Reduce cutting speed
Programm
Clear alarm with the Delete key or NC START.
continuation:
62098
[Channel %1: ] Block %2: %4
Parameters:
%1 = Channel number
%2 = Block number, label
Explanation:
This alarm is used for various purposes.
Please refer to the alarm text.
Reaction:
Alarm display.
Remedy:
Depends on alarm text
Programm
Clear alarm with the Delete key or NC START.
continuation:
62100
[Channel %1: ] Block %2: No drilling cycle active
Parameters:
%1 = Channel number
%2 = Block number, label
Explanation:
No modal drilling cycle has been called before the drilling pattern cycle call.
Reaction:
Alarm display.
Remedy:
Check whether a drilling cycle was called prior to calling the drilling pattern cycle.
Programm
Clear alarm with the Delete key or NC START.
continuation:
62101
[Channel %1: ] Block %2: Milling direction incorrect - G3 is generated
Parameters:
%1 = Channel number
%2 = Block number, label
Explanation:
Synchronous or reverse rotation programmed. But the spindle does not rotate at a cycle call.
Reaction:
Alarm display.
Alarms
720
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Cycle alarms
Remedy:
Check value in paramter CDIR.
Programm
Clear alarm with the Delete key or NC START.
continuation:
62102
[Channel %1: ] Block %2: pocket not completely solidly machined during finishing
Parameters:
%1 = Channel number
%2 = Block number, label
Explanation:
Reaction:
Alarm display.
Remedy:
Programm
Clear alarm with the Delete key or NC START.
continuation:
62103
[Channel %1: ] Block %2: No finishing allowance programmed
Parameters:
%1 = Channel number
%2 = Block number, label
Explanation:
No finishing allowance is programmed, although it is necessary for this machining.
Reaction:
Alarm display.
Remedy:
Programm a finishing allowance.
Programm
Clear alarm with the Delete key or NC START.
continuation:
62104
[Channel %1: ] Block %2: Drilling cycle incorrectly defined
Parameters:
%1 = Channel number
%2 = Block number, label
Explanation:
Reaction:
Alarm display.
Remedy:
Programm
Clear alarm with the Delete key or NC START.
continuation:
62105
[Channel %1: ] Block %2: Number of columns or lines equals zero
Parameters:
%1 = Channel number
%2 = Block number, label
Explanation:
Reaction:
Alarm display.
Remedy:
Check parameters _NUM1 and _NUM2.
Programm
Clear alarm with the Delete key or NC START.
continuation:
62106
[Channel %1: ] Block %2: incorrect value for monitoring status in tool monitoring
Parameters:
%1 = Channel number
%2 = Block number, label
Explanation:
Reaction:
Alarm display.
Remedy:
Programm
Clear alarm with the Delete key or NC START.
continuation:
Alarms
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Cycle alarms
62107
[Channel %1: ] Block %2: parameter %4 incorrectly defined for tool monitoring in cycles
Parameters:
%1 = Channel number
%2 = Block number, label
Explanation:
Reaction:
Alarm display.
Remedy:
Programm
Clear alarm with the Delete key or NC START.
continuation:
62108
[Channel %1: ] Block %2: error in function Tool monitoring in cycles
Parameters:
%1 = Channel number
%2 = Block number, label
Explanation:
Reaction:
Alarm display.
Remedy:
Programm
Clear alarm with the Delete key or NC START.
continuation:
62109
%[[Channel %1: ] Block %2: Machine parameterization not ideal
Parameters:
%1 = Channel number
%2 = Block number, label
Explanation:
For an optimum machining result, a cycle reduction is required between the servo and interpolation cycles.
Reaction:
Alarm display.
Remedy:
The factor for the servo cycle (MD10060 $MN_POSTCTRL_SYSLOCK_TIME_RATIO) must be less than the factor for the
interpolation cycle (MD10070 $MN_IPO_SYSLOCK_TIME_RATIO).
Programm
Clear alarm with the Delete key or NC START.
continuation:
62180
[Channel %1: ] Block %2: Set rotary axes %4
Parameters:
%1 = Channel number
%2 = Block number, label
Explanation:
Sample display of the swivel angles to be set for manual rotary axes:
62180 "Set rotary axes B=32.5° C=45°"
Reaction:
Alarm display.
Remedy:
Settable angles for manual rotary axes.
Programm
Clear alarm with the Delete key or NC START.
continuation:
62181
[Channel %1: ] Block %2: Set rotary axis %4
Parameters:
%1 = Channel number
%2 = Block number, label
Explanation:
Sample display of the swivel angle to be set for a manual rotary axis:
62181 "Set rotary axis B=32.5°"
Reaction:
Alarm display.
Remedy:
Settable angle for manual rotary axis.
Programm
Clear alarm with the Delete key or NC START.
continuation:
Alarms
722
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Cycle alarms
62182
[Channel %1: ] Block %2 : load swivel head: %4
Parameters:
%1 = Channel number
%2 = Block number, label
Explanation:
Reaction:
Alarm display.
Remedy:
Request to load a swivel head.
Programm
Clear alarm with the Delete key or NC START.
continuation:
62183
[Channel %1: ] Block %2 : unload swivel head: %4
Parameters:
%1 = Channel number
%2 = Block number, label
Explanation:
Reaction:
Alarm display.
Remedy:
--
Programm
Clear alarm with the Delete key or NC START.
continuation:
62184
[Channel %1: ] Block %2 : replace swivel head: %4
Parameters:
%1 = Channel number
%2 = Block number, label
Explanation:
Reaction:
Alarm display.
Remedy:
--
Programm
Clear alarm with the Delete key or NC START.
continuation:
62185
[Channel %1: ] Block %2 : angle adapted to angle grid: %4
Parameters:
%1 = Channel number
%2 = Block number, label
Explanation:
%4 difference angle with Hirth tooth system
Reaction:
Alarm display.
Remedy:
Check setup of swivel CYCLE800.
Programm
Clear alarm with the Delete key or NC START.
continuation:
62186
[Channel %1: ] Block %2: No swiveling in JOG -> WO G%4 active and total basic WO (G500)
contain rotations
Parameters:
%1 = Channel number
%2 = Block number, label
Explanation:
On swiveling in JOG no rotation can be written to the work offset WO,
if rotations are already contained in the total basic WO or in the basic reference
Error 62186 message can be masked -> see setting data 55410 $SCS_MILL_SWIVEL_ALARM_MASK
Reaction:
Alarm display.
Remedy:
%4 number of the active work offset WO.
Programm
Clear alarm with the Delete key or NC START.
continuation:
Alarms
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Cycle alarms
62187
[Channel %1: ] Block %2: Swiveling in JOG - G500 active and total basic WO or basic reference
contain rotations
Parameters:
%1 = Channel number
%2 = Block number, label
Explanation:
During swiveling in JOG, it is not possible to write a rotation into the work offset WO,
if, with active G500, rotations are already contained in the total basic WO or in the basic reference
Error message 62187 can be masked -> see setting data 55410 $SCS_MILL_SWIVEL_ALARM_MASK
Reaction:
Alarm display.
Remedy:
See notes for 62186 and 62187.
Programm
Clear alarm with the Delete key or NC START.
continuation:
62200
[Channel %1: ] Block %2: Start spindle
Parameters:
%1 = Channel number
%2 = Block number, label
Explanation:
Stop prior to thread machining, as the spindle is in stop position.
Reaction:
Alarm display.
Remedy:
Start the tool spindle before machining the thread.
Programm
Clear alarm with the Delete key or NC START.
continuation:
62201
[Channel %1: ] Block %2: Z offset does not influence the retraction planes.
Parameters:
%1 = Channel number
%2 = Block number, label
Explanation:
The retraction planes refer to the workpiece. Therefore, programmable offsets do not influence the retraction planes.
Reaction:
Alarm display.
Remedy:
Check that offset does not cause collision.
Then press NC Start.
Programm
Clear alarm with the Delete key or NC START.
continuation:
62202
[Channel %1: ] Block %2: NOTICE: tool travels directly to machining!
Parameters:
%1 = Channel number
%2 = Block number, label
Explanation:
After block search a position is to be reached by direct approach.
Reaction:
Alarm display.
Remedy:
Check whether the desired position can be reached without collision.
Then execute an NC start.
Programm
Clear alarm with the Delete key or NC START.
continuation:
62300
[Channel %1: ] Block %2: Check number of empirical value memory
Parameters:
%1 = Channel number
%2 = Block number, label channel number
Explanation:
--
Reaction:
Alarm display.
Remedy:
Check setpoint value
Programm
Clear alarm with the Delete key or NC START.
continuation:
Alarms
724
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Cycle alarms
62301
[Channel %1: ] Block %2: Notice! Search run, test run or simulation active
Parameters:
%1 = Channel number
%2 = Block number, label channel number
Explanation:
Reaction:
Alarm display.
Remedy:
- Deactivate program test or test run
Programm
Clear alarm with the Delete key or NC START.
continuation:
62303
[Channel %1: ] Block %2: Safety margin exceeded %4
Parameters:
%1 = Channel number
%2 = Block number, label channel number
Explanation:
Reaction:
Alarm display.
Remedy:
- Check setpoint value and parameter _TSA
Programm
Clear alarm with the Delete key or NC START.
continuation:
62304
[Channel %1: ] Block %2: Allowance
Parameters:
%1 = Channel number
%2 = Block number, label channel number
Explanation:
The difference between actual and setpoint measurements is greater than the upper tolerance limit (screen parameter TUL):
- TUL is the upper tolerance limit of the measurement difference.
- TUL is always related to the material, irrespective of whether external or internal machining is involved.
- The hole/pocket is thus too small and the spigot is too large.
- This means that further material can be removed.
- The measuring cycle parameter TUL corresponds to "upper deviation", the usual term used in mechanical engineering for
fits and tolerances.
Reaction:
Alarm display.
Remedy:
The difference between actual and setpoint value is larger than upper tolerance limit (parameter _TUL).
Programm
Clear alarm with the Delete key or NC START.
continuation:
62305
[Channel %1: ] Block %2: Dimension too small
Parameters:
%1 = Channel number
%2 = Block number, label channel number
Explanation:
The difference between the actual and setpoint measurement is less than the lower tolerance limit (screen parameter TLL):
- TLL is the lower tolerance limit of the measurement difference.
- TLL is always related to the material, irrespective of whether external or internal machining is involved.
- The hole/pocket is thus too large and the spigot too small.
- This means that too much material has already been removed.
- The measuring cycle parameter TLL corresponds to "lower deviation", the usual term used in mechanical engineering for
fits and tolerances.
Reaction:
Alarm display.
Remedy:
The difference between actual and setpoint value is smaller than lower tolerance limit (parameter _TLL).
Programm
Clear alarm with the Delete key or NC START.
continuation:
Alarms
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725
Cycle alarms
62306
[Channel %1: ] Block %2: Permissible measuring difference exceeded
Parameters:
%1 = Channel number
%2 = Block number, label channel number
Explanation:
Reaction:
Alarm display.
Remedy:
The difference between actual and setpoint value is larger than tolerance parameter _TDIF, tool data are not corrected.
Programm
Clear alarm with the Delete key or NC START.
continuation:
62307
[Channel %1: ] Block %2: Maximum number of characters per line exceeded.
Parameters:
%1 = Channel number
%2 = Block number, label channel number
Explanation:
Insufficient number of characters per line.
Reaction:
Alarm display.
Remedy:
Increase the value in _PROTFORM[1]
Programm
Clear alarm with the Delete key or NC START.
continuation:
62310
[Channel %1: ] Block %2: The max. number of characters per line is limited to %4 characters
per line
Parameters:
%1 = Channel number
%2 = Block number, label channel number
Explanation:
Reaction:
Alarm display.
Remedy:
--
Programm
Clear alarm with the Delete key or NC START.
continuation:
62311
[Channel %1: ] Block %2: The maximum number of characters per line _PROTFORM[1] is
adjusted.
Parameters:
%1 = Channel number
%2 = Block number, label channel number
Explanation:
Max. number of characters per line _PROTFORM[1] has been adjusted.
Reaction:
Alarm display.
Remedy:
--
Programm
Clear alarm with the Delete key or NC START.
continuation:
62312
[Channel %1: ] Block %2: probe is not perpendicular to plane!
Parameters:
%1 = Channel number
%2 = Block number, label channel number
Explanation:
Reaction:
Alarm display.
Remedy:
--
Programm
Clear alarm with the Delete key or NC START.
continuation:
Alarms
726
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Cycle alarms
62314
[Channel %1: ] Block %2: Path limitation via software end position %4, collision detection
activated, continue with NC START / cancel with RESET
Parameters:
%1 = Channel number
%2 = Block number, label channel number
Explanation:
This alarm is only output with external measurements (web, spigot, ball) as a query about the program continuation before
the lowering movement in the infeed axis
The alarm scan is caused by the reduction of the path of the measuring axis in the working plane that has just been made.
If the path had not been reduced, the traversing movement would have extended beyond the software end position of the
working plane. A corresponding NCK alarm 10722 would have been triggered.
With program stop, the user can check whether the infeed axis can be lowered to measuring height without causing a
collision.
Alarm 61402 is output if there is a switch (collision) of the probe in the subsequent movement of the infeed axis.
Reaction:
Alarm display.
Remedy:
- Check setpoint value specification.
- Place the workpiece further away from the software limit position.
Programm
Clear alarm with the Delete key or NC START.
continuation:
62315
[Channel %1: ] Block %2: Overwrite kinematics data record %4, yes -> NC start, no -> reset
Parameters:
%1 = Channel number
%2 = Block number, label channel number
Explanation:
Reaction:
Alarm display.
Remedy:
Programm
Clear alarm with the Delete key or NC START.
continuation:
62316
[Channel %1: ] Block %2: Overwrite TRAORIdata, yes -> NC start, no -> reset
Parameters:
%1 = Channel number
%2 = Block number, label channel number
Explanation:
Reaction:
Alarm display.
Remedy:
Programm
Clear alarm with the Delete key or NC START.
continuation:
62317
[Channel %1: ] Block %2: Tolerance of the linear vector %4 exceeded
Parameters:
%1 = Channel number
%2 = Block number, label channel number
Explanation:
If the error comes from CYCLE996 or CYCLE9960:
The tolerance of the linear vectors is exceeded during the measurement of the kinematics.
The value of the tolerance is transferred in parameter TLIN.
If TLIN=0 or tolerance (check) = no, the measured vectors are not monitored.
Reaction:
Alarm display.
Remedy:
A 2nd measurement with a larger tolerance can be made for the analysis. The kinematic data should not be overwritten.
The newly measured vectors are documented in the measurement log (data file).
Programm
Clear alarm with the Delete key or NC START.
continuation:
Alarms
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Cycle alarms
62318
[Channel %1: ] Block %2: Tolerance of the rotary axis vector %4 exceeded
Parameters:
%1 = Channel number
%2 = Block number, label channel number
Explanation:
Reaction:
Alarm display.
Remedy:
Programm
Clear alarm with the Delete key or NC START.
continuation:
62319
[Channel %1: ] Block %2: No internal correction of the calibration data
Parameters:
%1 = Channel number
%2 = Block number, label channel number
Explanation:
Reaction:
Alarm display.
Remedy:
Check probe alignment/spindle position!
The alignment (programmed position) of the tool probe in the workspindle must be identical during calibration
and measuring!
If these positions vary, the calibration data cannot be corrected cycle-internally with regards to a coordinate
rotation of the workplane around the infeed axis!
Programm
Clear alarm with the Delete key or NC START.
continuation:
62320
[Channel %1: ] Block %2 Individual edges lie outside the dimensional difference: %4
Parameters:
%1 = Channel number
%2 = Block number, label channel number
Explanation:
Reaction:
Alarm display.
Remedy:
Measurement of the individual edges shows that the specified number of edges lies outside the dimensional difference.
A decision has to be made: whether or not one can continue working with this tool.
Programm
Clear alarm with the Delete key or NC START.
continuation:
62321
[Channel %1: ] Block %2: Rotary axis 1: Diameter tolerance of calibration ball between
measurement %4 exceeded
Parameters:
%1 = Channel number
%2 = Block number, label channel number
Explanation:
see measured diameter in the parameters _OVR[72] to _OVR[74] or the value in SD $SCS_MEA_KIN_DM_TOL
Reaction:
Alarm display.
Remedy:
Check the calibration data or recalibrate the 3D probe
Check the mechanical structure of the calibration ball in the machine
Programm
Clear alarm with the Delete key or NC START.
continuation:
62322
[Channel %1: ] Block %2: Rotary axis 2: Diameter tolerance of calibration ball between
measurement %4 exceeded
Parameters:
%1 = Channel number
%2 = Block number, label channel number
Explanation:
see measured diameter in the parameters _OVR[75] to _OVR[77] or the value in SD $SCS_MEA_KIN_DM_TOL
Reaction:
Alarm display.
Alarms
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Cycle alarms
Remedy:
Check the calibration data or recalibrate the 3D probe
Check the mechanical structure of the calibration ball in the machine
Programm
Clear alarm with the Delete key or NC START.
continuation:
62377
[Channel %1: ] Block %2: Dimensional tolerance %4 exceeded
Parameters:
%1 = Channel number
%2 = Block number, label channel number
Explanation:
Reaction:
Alarm display.
Remedy:
Programm
Clear alarm with the Delete key or NC START.
continuation:
62500
[Channel %1: ] Block %2: GWPS has been limited
Parameters:
%1 = Channel number
%2 = Block number, label channel number
Explanation:
Reaction:
Alarm display.
Remedy:
Check limit value for GWPS and program a lower value in the NC program if necessary
Programm
Clear alarm with the Delete key or NC START.
continuation:
62501
[Channel %1: ] Block %2: Speed has been limited
Parameters:
%1 = Channel number
%2 = Block number, label channel number
Explanation:
Reaction:
Alarm display.
Remedy:
Check limit value for speed and program a lower value in the NC program if necessary
Programm
Clear alarm with the Delete key or NC START.
continuation:
62502
[Channel %1: ] Block %2: Dresser %4, GWPS has been limited
Parameters:
%1 = Channel number
%2 = Block number, label channel number
Explanation:
Reaction:
Alarm display.
Remedy:
Check limit value for GWPS and program a lower value in the NC program if necessary
Programm
Clear alarm with the Delete key or NC START.
continuation:
62503
[Channel %1: ] Block %2: Dresser %4, speed has been limited
Parameters:
%1 = Channel number
%2 = Block number, label channel number
Explanation:
Reaction:
Alarm display.
Remedy:
Check limit value for speed and program a lower value in the NC program if necessary
Programm
Clear alarm with the Delete key or NC START.
continuation:
Alarms
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Cycle alarms
75000
[Channel %1: ] CLC: incorrect MD configuration, error code: %2
Explanation:
On ramp-up the following error was found in the clearance control machine data:
Error code = -1: The intermediate points of one of the two sensor characteristics are not rising or falling strictly
monotonously.
Error code = -2: One of the two sensor characteristics has less than 2 valid intermediate points.
Error code = -3: One of the two sensor characteristics has more than 5 intermediate points with negative velocity or more
than 5 intermediate points with positive velocity.
Error code = -4: The digital input for sensor collision monitoring as set in MD $MC_CLC_SENSOR_TOUCHED_INPUT has not
been activated on the control ( 10350 $MN_FASTIO_DIG_NUM_INPUTS )
Error code = -5: No rapid input was assigned to the special function "Fast retraction in the position controller" via MD
$MC_CLC_SENSOR_TOUCHED_INPUT.
Error code = -6: The axis selected for the clearance control in MD $MC_CLC_AXNO is not active in the channel.
Error code = -7: The 5-axis transformation ( 24100 $MC_TRAFO_TYPE_x ) selected for the clearance control in MD
$MC_CLC_AXNO is not configured in the channel.
Error code = -8: More than one of the axes involved in the clearance control is the master axis of a gantry grouping 37100
$MA_GANTRY_AXIS_TYPE
Error code = -9: One of the axes involved in the clearance control is the slave axis of a gantry grouping 37100
$MA_GANTRY_AXIS_TYPE
Error code = -10: Export versions will only enable activation of an axial clearance control, if less than four simulataneously
interpolating axes have been configured.
Error code = -11: In MD $MC_CLC_PROG_ORI_AX_MASK, no or three axes exactly may be configured for CLC(3). When three
axes are configured, these must be assigned to the channel with $MC_AXCONF_MACHAX_USED.
Reaction:
Mode group not ready.
Channel not ready.
NC Start disable in this channel.
Alarm display.
Remedy:
Modify relevant machine data
Programm
Switch control OFF - ON.
continuation:
75005
[Channel %1: ] CLC: block %2 General programming error
Parameters:
%1 = Channel number
%2 = Block number
Explanation:
The activation / deactivation command for the clearance control "CLC(..)" accepts only the values 3, 2, 1, 0 and -1 as call
parameters. This alarm signals that parameters are incorrect or missing. The activation command CLC(2) with monitoring
of the sensor collision signal is accepted only if a valid digital input is configured for the monitoring signal in MD
$MC_CLC_SENSOR_TOUCHED_INPUT.
Reaction:
Interpreter stop
Alarm display.
Remedy:
Modify part program. Configure the digital input for the collision evaluation in MD if necessary.
Programm
Clear alarm with the RESET key. Restart part program
continuation:
75010
[Channel %1: ] CLC: block %2 CLC_LIM value exceeds MD limit
Parameters:
%1 = Channel number
%2 = Block number
Explanation:
One of the limits for the position offset of the clearance control programmed with CLC_LIM( ...,...) is greater than the
permissible limitation set in the associated MD. $MC_CLC_SENSOR_LOWER_LIMIT[ 1 ] or
$MC_CLC_SENSOR_UPPER_LIMIT[ 1 ].
Reaction:
Interpreter stop
Alarm display.
Remedy:
Modify part program. Extend limitation in appropriate machine date.
Alarms
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Cycle alarms
Programm
Clear alarm with the RESET key. Restart part program
continuation:
75015
[Channel %1: ] CLC: block %2 CLC(0) with active TRC
Parameters:
%1 = Channel number
%2 = Block number
Explanation:
The 3D clearance control has been switched off with CLC(0) while tool radius compensation is still active (G41/G42). Since
CLC(0) empties the internal block buffer and accepts the current traversed position offset of the clearance control as a
"contour jump" in the interpreter, TRC must be deactivated when this command is issued.
Reaction:
Interpreter stop
Alarm display.
Remedy:
Modify part program: Switch off active G41/G42 before CLC(0) or do not switch of clearance control, but just "freeze"
temporarily (CLC_GAIN=0.0) or cancel the position offset mechanically with CLC(-1).
Programm
Clear alarm with the RESET key. Restart part program
continuation:
75016
[Channel %1: ] CLC: block %2 orientation changed for TRAFOOF
Parameters:
%1 = Channel number
%2 = Block number
Explanation:
1. The 2D/3D clearance control has been switched off before the transformation. The tool direction according to G17/G18/
G19 has been applied as the control direction. Switching on the transformation with rotary axis settings that define a
different tool orientation requires an orientation step change and is therefore rejected.
2. The transformation has been switched off temporarily (TRAFOOF) while clearance control is still active. When the
transformation is switched on again, the tool orientation must be the same as when it was switched off, i.e. the rotary axes
must not be moved while the transformation is deactivated.
Reaction:
NC Start disable in this channel.
Alarm display.
NC Stop on alarm.
Remedy:
Modify part program: Do not switch on the clearance control until the transformation is already active or make sure that the
required conditions relating to orientation are observed.
Programm
Clear alarm with the RESET key. Restart part program
continuation:
75018
[Channel %1: ] CLC: block %2 in programmable direction, error ID: %3
Parameters:
%1 = Channel number
%2 = Block number
%3 = Error ID
Explanation:
The subfunction of the 3D clearance control programmed with CLC(3)
"Closed-loop control in programmable direction" reports an error:
Error ID:
0: CLC(3) was programmed without having set the corresponding option bit
or without having entered an axis screen with three validly configured, simulated
axes in MD $MC_CLC_PROG_ORI_AX_MASK.
1: The plane in which the closed-loop control direction is to be re-oriented, has not
been defined. Probably, two directions programmed one after the other, are anti-parallel.
Reaction:
Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy:
Modify MD or the part program.
Programm
Clear alarm with the RESET key in all channels. Restart part program.
continuation:
Alarms
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Cycle alarms
75019
[Channel %1: ] CLC: error ID: %2, angle %3
Parameters:
%1 = Channel number
%2 = Error ID
%3 = Angle
Explanation:
The subfunction of the 3D clearance control programmed with CLC(3)
"Closed-loop control in programmable direction" reports an error:
Error ID:
1: The clearance control direction has not been defined. Probably, [ 0,0,0 ] has been
programmed for the three simulated axes specifying the direction components.
In the "angle" parameter, zero is output.
2: The max. permissible angle between the orientation of the blast tool and
the programmed control direction was exceeded.
The permissible angle is set in machine data $MC_CLC_PROG_ORI_MAX_ANGLE.
The angle triggering the alarm is output in the 3rd alarm parameter.
Reaction:
NC Start disable in this channel.
Interface signals are set.
Alarm display.
NC Stop on alarm.
Remedy:
Enlarge the monitoring angle or modify the programming in the part program.
Programm
Clear alarm with the RESET key. Restart part program
continuation:
75020
[Channel %1: ] CLC: position offset at lower limit %2
Parameters:
%1 = Channel number
%2 = Limit value
Explanation:
The position offset generated by the overlaid motion has reached the limit set in MD $MC_CLC_SENSOR_LOWER_LIMIT or
programmed with CLC_LIM(...,...).
Depending on the setting in bit 0 of MD $MC_CLC_SPECIAL_FEATURE_MASK the following cancel criterion applies:
Bit 0 = 0: Cancel key
Bit 0 = 1: Reset key
Reaction:
NC Start disable in this channel.
Alarm display.
NC Stop on alarm.
Remedy:
Check position and form of the workpiece. If necessary, program further limits.
Programm
Clear alarm with the Delete key or NC START.
continuation:
75021
[Channel %1: ] CLC: position offset at upper limit %2
Parameters:
%1 = Channel number
%2 = Limit value
Explanation:
The position offset generated by the overlaid motion has reached the limit set in MD $MC_CLC_SENSOR_UPPER_LIMIT or
programmed with CLC_LIM(...,...).
Depending on the setting in bit 1 of MD $MC_CLC_SPECIAL_FEATURE_MASK the following cancel criterion is active:
Bit 1 = 0: Cancel key
Bit 1 = 1: Reset
Reaction:
NC Start disable in this channel.
Alarm display.
NC Stop on alarm.
Remedy:
Check position and form of the workpiece. If necessary, program further limits.
Programm
Clear alarm with the Delete key or NC START.
continuation:
Alarms
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Cycle alarms
75025
[Channel %1: ] CLC: stopped because sensor head has been touched
Parameters:
%1 = Channel number
Explanation:
The collision monitor of the sensor tip has signaled "Sensor touched".
A retraction motion to the upper limit of the position offset ($MC_CLC_SENSOR_UPPER_LIMIT ) is started using the max
available velocity and acceleration reserves. The feedrate override setting has no effect on this retraction motion. The path
motion is stopped at the same time.
Reaction:
Alarm display.
NC Stop on alarm.
Remedy:
The part program can be continued with NC start. The overlaid motion then returns to the control distance.
Programm
Clear alarm with the Delete key or NC START.
continuation:
75050
[Channel %1: ] MCSC: wrong MD configuration, error code %2
Parameters:
%1 = Channel number
%2 = Error code
Explanation:
Incorrect configuration in MD $MA_CC_MASTER_AXIS
Error code = 2: This axis indicated in the alarm message or the CC_Master axis is a spindle.
Error code = 4: Coupling between rotary and linear axes impermissible.
Error code = 8: Coupled axes must not be exchanged between channels.
Reaction:
Interpreter stop
Alarm display.
Remedy:
Check machine data.
Programm
Clear alarm with the RESET key. Restart part program
continuation:
75051
[Channel %1: ] MCSC: CC_COPON CC_COPOFF block number %2 error number %3
Parameters:
%1 = Channel number
%2 = Block number
%3 = Error code
Explanation:
Error code = 1: Wrong argument programmed
Error code = 10: An axis for which no coupling has been defined, was programmed in CC_COPON (axis identifier).
Error code = 20: Too many arguments programmed.
Error code = 100: Internal error
Error code = 200: Internal error
Reaction:
Interpreter stop
Alarm display.
Remedy:
Modify part program.
Programm
Clear alarm with the RESET key. Restart part program
continuation:
75060
[Channel %1: ] MCSC: tolerance window exceeded axis %2
Parameters:
%1 = Channel number
%2 = Axis name
Explanation:
The actual position value difference between the CC_Slave axis indicated in the alarm message and its CC_Master axis is
outside the configured tolerance window.
Reaction:
NC Start disable in this channel.
Alarm display.
NC Stop on alarm.
Remedy:
Check configured tolerance window.
Compare dynamic settings of involved axes.
Check mechanical components of axes.
Alarms
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733
Cycle alarms
Programm
Clear alarm with the RESET key. Restart part program
continuation:
75061
[Channel %1: ] MCSC: MD modification on active coupling axis %2
Parameters:
%1 = Channel number
%2 = Axis name
Explanation:
Machine data MD 63000 CC_MASTER_AXIS has been changed when the coupling was active.
Reaction:
Alarm display.
NC Stop on alarm.
Remedy:
Reset machine data to its old value, switch off the coupling and then enter the new value.
Programm
Clear alarm with the RESET key. Restart part program
continuation:
75062
[Channel %1: ] MCSC: axes to be coupled are not in standstill axis %2
Parameters:
%1 = Channel number
%2 = Axis name
Explanation:
The CC_Master and/or CC_Slave axes were not at standstill when the coupling was switched on.
Reaction:
Alarm display.
NC Stop on alarm.
Remedy:
Input G601 for path axes or program a stop preprocessor (STOPRE) before coupling with CC_COPON.
Programm
Clear alarm with the RESET key. Restart part program
continuation:
75070
[Channel %1: ] MCSC: wrong machine data for collision protection axis %2
Parameters:
%1 = Channel number
%2 = Axis name
Explanation:
Incorrect machine data for collision protection.
Reaction:
Interpreter stop
Alarm display.
Remedy:
Correct machine data. The axes must be either both rotary axes or both linear axes!
Programm
Clear alarm with the RESET key. Restart part program
continuation:
75071
[Channel %1: ] MCSC: collision monitoring axis %2
Parameters:
%1 = Channel number
%2 = Axis name
Explanation:
The collision monitor has responded because the deceleration precomputation has detected that the distance between the
axes has fallen below the configured distance.
Reaction:
Alarm display.
NC Stop on alarm.
Remedy:
Traverse the axis out of the danger area in manual mode.
Programm
Clear alarm with the RESET key. Restart part program
continuation:
75090
CC_TPM Axis %1 stopped by external process monitoring system
Parameters:
%1 = Axis number
Explanation:
An external process monitoring system has stopped the axis, as tool breakage is to be expected or has already occured.
Alarms
734
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Cycle alarms
Reaction:
The NC switches to follow-up mode.
Channel not ready.
NC Start disable in this channel.
Interface signals are set.
Alarm display.
NC Stop on alarm.
Remedy:
Change current tool, if required.
Programm
Clear alarm with the RESET key. Restart part program
continuation:
75091
CC_TPM problem found in the (DPIO) configuration. Error ID = %1
Parameters:
%1 = Error ID
Explanation:
Error ID = -1: No DPIO range found that corresponds to $MN_TOOL_MON_LOGIC_ADDRESS_IN
Error ID = -2: $MN_DPIO_RANGE_LENGTH_IN[ 'inIndex' ] is invalid (that is, less than 12 or more than 40)
Error ID = -3: No DPIO range found that corresponds to $MN_TOOL_MON_LOGIC_ADDRESS_OUT
Error ID = -4: $MN_DPIO_RANGE_LENGTH_OUT[ 'outIndex' ] is invalid (that is, less than 12 or more than 40)
Error ID = -5: $MN_DPIO_RANGE_ATTRIBUTE_OUT[ 'outIndex' ] is invalid (bit_1 is not set)
Error ID = -11: $MN_DPIO_RANGE_LENGTH_IN[ 'inIndex + 1' ] of the 2nd monitoring device is invalid
Error ID = -12: $MN_DPIO_RANGE_LENGTH_OUT[ 'outIndex + 1' ] of the 2nd monitoring device is invalid
Error ID = -13: $MN_DPIO_RANGE_ATTRIBUTE_OUT[ 'outIndex + 1' ] of the 2nd monitoring device is invalid
Error ID = -20: General error reading machine data
Error ID =
1: 61700__$MN_TOOL_MONITOR_AX_ASSIGN_TAB[0..7] contains the number of a machine axis that is not
active.
Reaction:
Channel not ready.
NC Start disable in this channel.
Alarm display.
NC Stop on alarm.
Remedy:
Please correct machine data
Programm
Switch control OFF - ON.
continuation:
75200
[Channel %1: ] RCTR: incorrect MD configuration, error in MD: %2
Parameters:
%1 = Channel number
%2 = MD name
Explanation:
The following error was detected in the handling transformation machine data:
TRAFO6_IRORO: The orientation entered in MD TRAFO6_TIRORO_RPY is impermissible.
TRAFO6_TFLWP: The orientation entered in MD TRAFO6_TFLWP_RPY is impermissible.
TRAFO6_TX3P3: The orientation entered in MD TRAFO6_TX3P3_RPY is impermissible.
TRAFO6_MAIN_LENGTH_AB: The value entered in MD TRAFO6_MAIN_LENGTH_AB is incorrect.
Reaction:
Channel not ready.
Alarm display.
Remedy:
Correct machine data
Programm
Switch control OFF - ON.
continuation:
75210
[Channel %1: ] RCTR: number of axes/axis assignment inconsistent
Parameters:
%1 = Channel number
Explanation:
On transformation selection an incorrect axis assignment is detected:
The axes entered in MD TRAFO_AXES_IN_1 do not match MD TRAFO6_NUM_AXES.
Reaction:
Interpreter stop
Alarm display.
Alarms
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Cycle alarms
Remedy:
Correct machine data.
Programm
Clear alarm with the RESET key. Restart part program
continuation:
75212
[Channel %1: ] RCTR: incorrect TRAFO_TYPE_ : use 4100
Parameters:
%1 = Channel number
Explanation:
The transformer type entered in MD TRAFO_TYPE_x is incorrect
Reaction:
Interpreter stop
Alarm display.
Remedy:
TRAFO_TYPE 4100 is to be used
Programm
Clear alarm with the RESET key. Restart part program
continuation:
75214
[Channel %1: ] RCTR: MD cannot be changed while transformation active.
Parameters:
%1 = Channel number
Explanation:
An attempt has been made to modify machine data of an active transformation via NEWCONF.
This is not permissible, because a change to the machine data directly affects the current axis position, which is transformed
from the basic coordinate system into the machine coordinate system in real time. Changing the transformation data during
an active transformation would cause the axis positions to jump.
Reaction:
Interpreter stop
Alarm display.
Remedy:
Switch off transformation with TRAFOOF before the machine data is taken over by means of NEWCONF.
Programm
Clear alarm with the RESET key. Restart part program
continuation:
The changed machine data become effective after RESET.
75250
[Channel %1: ] RCTR: block: %2 tool parameters incorrect interpreter
Parameters:
%1 = Channel number
%2 = Block number
Explanation:
On block interpretation incorrect tool parameters are detected:
Reaction:
Interpreter stop
Alarm display.
Remedy:
Correct tool parameters.
Programm
Clear alarm with the RESET key. Restart part program
continuation:
75255
[Channel %1: ] RCTR: block: %2 unreachable position interpreter
Parameters:
%1 = Channel number
%2 = Block number
Explanation:
On block interpretation a non-approachable position is detected:
Reaction:
Interpreter stop
Alarm display.
Remedy:
Modify part program.
Programm
Clear alarm with the RESET key. Restart part program
continuation:
75260
[Channel %1: ] RCTR: block: %2, tool parameters incorrect on block editing
Parameters:
%1 = Channel number
%2 = Block number
Explanation:
On block editing incorrect tool parameters are detected:
Alarms
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Cycle alarms
Reaction:
Interpreter stop
Local alarm reaction.
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy:
Correct tool parameters.
Programm
Clear alarm with the RESET key. Restart part program
continuation:
75263
[channel %1: ] RCTR: block: %2, software limit switch axis %3 %4 violated when preparing
block
Parameters:
%1 = Channel number
%2 = Block number
%3 = Axis name
%4 = Direction
Explanation:
When preparing the block it is recognized that the software limit switch of an axis is exceeded.
Reaction:
NC Stop on alarm at block end.
Correction block is reorganized.
Local alarm reaction.
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy:
Correct the target position.
Programm
Clear alarm with the RESET key. Restart part program
continuation:
75265
[Channel %1: ] RCTR: block: %2, unreachable position on block editing
Parameters:
%1 = Channel number
%2 = Block number
Explanation:
On block editing a non-approachable position is detected:
Reaction:
Interpreter stop
Local alarm reaction.
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy:
Modify part program.
Programm
Clear alarm with the RESET key. Restart part program
continuation:
75270
[Channel %1: ] RCTR: tool parameters incorrect on interpolation
Parameters:
%1 = Channel number
Explanation:
On interpolation incorrect tool parameters are detected:
Reaction:
NC Start disable in this channel.
Alarm display.
NC Stop on alarm.
Remedy:
Correct tool parameters.
Programm
Clear alarm with the RESET key. Restart part program
continuation:
Alarms
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Cycle alarms
75273
[Channel %1: ] RCTR: Transformation violates software limit switch of axis %2 %3
Parameters:
%1 = Channel number
%2 = Axis name
%3 = Direction
Explanation:
A violation of the software limit switch of an axis has been detected while traversing with transformation active in JOG mode.
Reaction:
NC Start disable in this channel.
Interface signals are set.
Alarm display.
NC Stop on alarm.
Remedy:
JOG traverse in opposite direction.
Programm
Clear alarm with the RESET key. Restart part program
continuation:
75274
[Channel %1: ] RCTR: Excessive velocity near pole, error code %2 old value %3 new value %4
Parameters:
%1 = Channel number
%2 = Error code
%3 = Old value
%4 = New value
Explanation:
Excessive velocity of the machine axes involved can occur when traversing near the pole with active transformation,
especially in JOG mode. The alarm is triggered if excessive velocity or acceleration occurs for an output axis of the
transformation (Machine).
Error code:
0: Position jump
1: Excessive velocity
2: Excessive acceleration
Depending on whether a position jump, excessive velocity or excessive acceleration occurs, the old and the new value for
position, velocity or acceleration
are output as third and fourth parameter.
Reaction:
NC Start disable in this channel.
Interface signals are set.
Alarm display.
NC Stop on alarm.
Remedy:
Reduce velocity. Avoid JOG traverse near pole.
Programm
Clear alarm with the RESET key. Restart part program
continuation:
75275
[Channel %1: ] RCTR: block: %2, unreachable position on interpolation
Parameters:
%1 = Channel number
%2 = Block number
Explanation:
On block interpolation a non-approachable position is detected:
Reaction:
NC Start disable in this channel.
Alarm display.
NC Stop on alarm.
Remedy:
Modify part program.
Programm
Clear alarm with the RESET key. Restart part program
continuation:
75500
[Channel %1: ] HSLC: Configuration error ID=%2
Parameters:
%1 = Channel number
Alarms
738
Diagnostics Manual, 10/2020, 6FC5398-6BP40-6BA4
Cycle alarms
Explanation:
The function CC_FASTON or CC_FASTON_CONT cannot be executed because the following MD configuration is incorrect:
ID=2: The NCK system function "Timer-controlled cam signal output" (see Description of Functions "Software cams, Position
switching signals (N3)" ) is configured with machine data MD 10480 $MN_SW_CAM_TIMER_FASTOUT_MASK > 0 at the
same time as the function HSLC. As there is only one hardware timer on the NCU, only one of the two functions can be used.
ID=4: Programming CC_FASTON and CC_FASTON_CONT requires internal block memory:
In order to activate the compile cycle CCHSLC, the entries have to be increased in the following machine data:
MD 28090 $MC_MM_NUM_CC_BLOCK_ELEMENTS by 1 element
MD 28100 $MC_MM_NUM_CC_BLOCK_USER_MEM by 2 [KB]
Reaction:
Alarm display.
Remedy:
Modify the stated MD settings
Programm
Clear alarm with the RESET key. Restart part program
continuation:
75501
[Channel %1: ] HSLC: CC_FASTON_CONT velocity too high
Parameters:
%1 = Channel number
Explanation:
The path-related switching signal output switched on by the part rogramm command
CC_FASTON_CONT( PATH_DISTANCE_ON, PATH_DISTANCE_OFF )
cannot output all switching signals correctly at the current velocity.
Reason:
A maximum of one switching edge can be output per IPO cycle (see $MN_IPO_CYCLE_TIME ). The current path velocity is
so high that there is more than one switching edge to be output within one path distance PATH_DISTANCE_ON or
PATH_DISTANCE_OFF.
Example:
IPO cycle = 2ms
( position-control cycle = 1ms )
PATH_DISTANCE_ON = 0.667
PATH_DISTANCE_OFF = 0.667
Maximum path velocity in which no switching edges are lost: 20000 mm/min
When alarm 75501 occurs, the function skips the output of two successive switching edges. This does not affect the position
of subsequent switching edges.
Note: Whether the ommission of a signal from the previous switching signal leaves a high or low level present, is purely
coincidental.
Reaction:
Alarm display.
Remedy:
- Lengthen the operating travels programmed in the command CC_FASTON_CONT
- Program the path velocity or reduce it with the override switch
- Set a shorter IPO cycle (machine manufacturer only)
Programm
Clear alarm with the Delete key or NC START.
continuation:
75600
[Channel %1: ] RESU: wrong MD configuration. Error code %2
Parameters:
%1 = Channel number
%2 = Error code
Explanation:
The following errors were detected in the machine data of the retrace support function when ramping up:
Error code = 4 : Machine date $MC_MM_NUM_CC_BLOCK_ELEMENTS or $MC_MM_NUM_CC_BLOCK_USER_MEM must be
increased.
Error code = 5 : Insufficient heap memory for compile cycles available. Adjust machine data $MC_RESU_RING_BUFFER_SIZE,
$MC_RESU_SHARE_OF_CC_HEAP_MEM and $MC_MM_NUM_CC_HEAP_MEM.
Error code = 6 : The machine data $MN_ASUP_START_MASK and $MN_ASUP_START_PRIO_LEVEL are not set correctly.
Error code = 11: Machine data $MC_AXCONF_GEOAX_NAME_TAB[n], $MN_INTERMEDIATE_POINT_NAME_TAB[n] and
$MN_IPO_PARAM_NAME_TAB[n] are not set correctly for RESU:
Error code = 13: With bit 1 = 0 of MD $MC_RESU_SPECIAL_FEATURE_MASK it was specified that the retraction program
cc_resu.mpf is to be stored in the DRAM part program memory. However, no DRAM part program memory was requested
via MD $MN_MM_DRAM_FILE_MEM_SIZE. Remedy: Either set MD $MN_MM_DRAM_FILE_MEM_SIZE to a value inequal to
zero or set bit 1 of MD $MC_RESU_SPECIAL_FEATURE_MASK equal to one.
Alarms
Diagnostics Manual, 10/2020, 6FC5398-6BP40-6BA4
739
Cycle alarms
Reaction:
Mode group not ready.
Channel not ready.
NC Start disable in this channel.
Interface signals are set.
Alarm display.
NC Stop on alarm.
Remedy:
Correct machine data.
Programm
Switch control OFF - ON.
continuation:
75601
[Channel %1: ] RESU: block %2 invalid parameter in CC_PREPRE()
Parameters:
%1 = Channel number
%2 = Block number, label
Explanation:
Only the values <arg> = -1 0 or 1 are valid parameters for programming CC_STOPRE( <arg>).
Reaction:
Interpreter stop
Interface signals are set.
Alarm display.
Remedy:
Modify part program.
Programm
Clear alarm with the RESET key. Restart part program
continuation:
75604
[Channel %1: ] RESU: Return traveling not possible, error code %2
Parameters:
%1 = Channel number
%2 = Error code
Explanation:
Return traveling is not possible, as the following error was detected:
Error code = 1 : The current reverse block for return traveling is likely to be a block of cc_resu_ini.spf or cc_resu_end.spf
programmed with a block number. It is impermissible to program block numbers in the subroutines cc_resu_ini.spf and
cc_resu_end.spf, as they have an internal meaning.
Error code = 2 : Unable to create cc_resu.mpf, as DRAM is insufficient.
Error code = 4 : The selected continuation block is likely to be a block of cc_resu_ini.spf or cc_resu_end.spf programmed with
block number. It is impermissible to program block numbers in the subroutines cc_resu_ini.spf and cc_resu_end.spf, as they
have an internal meaning.
Reaction:
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy:
Error code = 1 or 4 : Remove all block numbers from cc_resu_ini.spf and cc_resu_end.spf and their subroutines.
Error code = 2 : Assign a higher value to machine date $MN_MM_DRAM_FILE_MEM_SIZE.
Programm
Clear alarm with the RESET key. Restart part program
continuation:
75605
[Channel %1: ] RESU: internal error, error code %2
Parameters:
%1 = Channel number
%2 = Error code
Explanation:
With this alarm, RESU-internal error states are displayed which, together with the transferred error number, provide
information on the error cause and error location.
Reaction:
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy:
If this error occurs, please contact us on the SINUMERIK Hotline of the SIEMENS AG, specifying the error number.
Programm
Clear alarm with the RESET key. Restart part program
continuation:
Alarms
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Cycle alarms
75606
[Channel %1: ] RESU: retraceable contour was shortened
Parameters:
%1 = Channel number
Explanation:
The block search buffer is full. Therefore the retraceable contour had to be shortened.
Reaction:
Alarm display.
Remedy:
This alarm has no effect on the current machining. If the alarm continues to occur frequently, the reason should be
eliminated: adjust machine data $MC_RESU_RING_BUFFER_SIZE, $MC_RESU_SHARE_OF_CC_HEAP_MEM and
$MC_MM_NUM_CC_HEAP_MEM.
Programm
Clear alarm with the Delete key or NC START.
continuation:
75607
[Channel %1: ] RESU: resynchronisation not possible
Parameters:
%1 = Channel number
Explanation:
The block search triggered by the compile cycle has been terminated with an error. It can have the following cause: The
control is not in the correct operating mode, e.g. in JOG_ AUTO instead of in AUTO.
Reaction:
Interface signals are set.
Alarm display.
Remedy:
Switch the control to the AUTO operating mode and restart resynchronisation.
Programm
Clear alarm with the Delete key or NC START.
continuation:
75608
[Channel %1: ] RESU: NC memory limit reached, RAM type %2
Explanation:
A memory limit was reached on writing to file cc_resu.mpf. The possible area for return traveling is shortened.
RAM type = 1: File cc_resu.mpf is created in the buffer memory (SRAM). The buffer memory is therefore full. If the buffer
memory is used and if alarm 75608 with RAM type 1 is output, system alarm 6500 will be output simultaneously.
RAM type = 2: The memory limit was reached on creating file cc_resu.mpf in the dynamic memory (DRAM part program
memory).
Reaction:
Alarm display.
Remedy:
RAM type = 1: Increase size of buffer memory ($MN_MM_USER_MEM_BUFFERED) or the available space in the buffer
memory, e.g. by unloading unused part programs. Alternatively the ring buffer can be decreased via MD
$MC_RESU_RING_BUFFER_SIZE.
Programm
Clear alarm with the Delete key or NC START.
continuation:
75609
[Channel %1: ] RESU: POS axis not permitted, axis type %2, block no. %3
Parameters:
%1 = Channel number
%2 = Axis type
%3 = Block number
Explanation:
A geometry axis is traversed as a positioning axis with CC_PREPRE active. This programming is not permissible.
Reaction:
Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
NC Stop on alarm.
Remedy:
In order to traverse a geometry axis as positioning axis, RESU must be switched off temporarily (with CC_PREPRE(0) ) or
completely. In order to make the internal axis state change from the geometry axis as positioning axis after traversing, a
block without traveling motion must be programmed, if required: e.g. X=IC(0)
Programm
Clear alarm with the RESET key. Restart part program
continuation:
Alarms
Diagnostics Manual, 10/2020, 6FC5398-6BP40-6BA4
741
Cycle alarms
75610
[Channel %1: ] RESU: NC start currently not possible
Explanation:
While RESU is active, no NC START must be performed in certain situations. If NC START is confirmed nevertheless, execution
will be blocked and alarm 75610 will be displayed. This applies in the following situations:
- On requesting return traveling: NC START is blocked when return traveling program cc_resu.mpf has been created and
selected.
- After having triggered continuation under NC STOP condition: as long as the internally started block search or the finally
started ASUB cc_resu_bs_asup.spf is running.
Reaction:
Interface signals are set.
Alarm display.
Remedy:
Wait for completion of the current internal procedure. Then delete the alarm with NC START and continue
Programm
Clear alarm with NC START or RESET key and continue the program.
continuation:
75611
[Channel %1: ] RESU: Block %2 change to the NEWCONF machine data from RESU is not
permitted
Parameters:
%1 = Channel number
%2 = Block number, label
Explanation:
The change to the NEWCONF machine data from RESU is not permitted if RESU is active or CC_PREPRE(1) is programmed.
Reaction:
Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
NC Stop on alarm.
Remedy:
Modify part program.
Programm
Clear alarm with the RESET key. Restart part program
continuation:
75651
[Channel %1: ] PROT: Incorrect configuration no. %2
Parameters:
%1 = Channel number
%2 = Error code
Explanation:
Invalid configuration of the axis collision protection PROT
Significance of the displayed error numbers:
1: The axes of one pair are not of the same axis type (linear / rotary axis)
2: A selected axis pair includes an axis not activated in any channel
8: In an assignment $MN_CC_PROTECT_PAIRS[ n ], only one axis was entered
16: MD $MN_CC_PROTECT_SAFE_DIR[ n ] or $MN_CC_PROTECT_OFFSET[ n ] was changed with collision monitoring active
32: The current position difference between the axes to be monitored is smaller than the monitoring window
$MN_CC_PROTECT_WINDOW[ n ]
64:
The axis is assigned to the channel in which PROT is not activated
128:
Problem related to accessing machine data (internal error)
Reaction:
Mode group not ready.
Interface signals are set.
Alarm display.
Remedy:
Still missing
Programm
Clear alarm with the RESET key. Restart part program
continuation:
75652
[channel %1: ] PROT: Trace file access error No. %2
Parameters:
%1 = Channel number
%2 = Error code
Explanation:
Trace file access error
Alarms
742
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Cycle alarms
Reaction:
Alarm display.
Remedy:
Close trace file or release memory space
Programm
Clear alarm with the RESET key. Restart part program
continuation:
75653
[Channel %1: ] PROT: Collision protection stops axis %2
Parameters:
%1 = Channel number
%2 = Axis number
Explanation:
The axis collision protection function PROT has detected a risk of collision, and stopped the critical axes.
Reaction:
Interface signals are set.
Alarm display.
NC Stop on alarm.
Remedy:
Retract axis in JOG. Modify part program if necessary.
Programm
Clear alarm with the RESET key. Restart part program
continuation:
Alarms
Diagnostics Manual, 10/2020, 6FC5398-6BP40-6BA4
743
Cycle alarms
Alarms
744
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HMI alarms
5
120200
Image preparation suppressed, please wait.
Explanation:
The control is so heavily loaded by the processing of a subroutine, that it cannot keep all the display values up-to-date.
Reaction:
Alarm display.
Remedy:
The alarm disappears automatically as soon as the overload situation has been eliminated.
If this alarm occurrs often, the start-up engineer will have to take appropriate measures (e.g. reduce IPO clock pulse rate).
Programm
Internal
continuation:
120400
The settings for the acyclic links with the drive devices are not yet effective.%nSwitch off/on
HMI !
Explanation:
A file transfer from/to a drive device has failed as the settings for acyclic links with the drive devices become effective only
after an HMI reboot.
Reaction:
Alarm display.
Remedy:
Switch off/on HMI and then repeat the process leading to the alarm.
Programm
Internal
continuation:
120401
SINAMICS: Write job for parameter %1, value %2, area %3: %4s timeout!
Parameters:
%1 = Number of parameter the value of which is to be written.
%2 = Value to be written
%3 = Area (drive object class to which the write job was addressed)
%4 = Time passed without the write job being acknowledged by the drive device.
Explanation:
The write job of a SINAMICS parameter was not not acknowledged within 10 seconds by the drive device.
If the write job is not acknowledged within the next 10 seconds, the alarm will again be triggered.
The waiting period for the acknowledgment of a write job is a maximum of 130 seconds, i.e. if the timeout specified in the
alarm is 130 seconds, it is assumed that the write job has failed. Otherwise it can be assumed that the write job was
successful despite the timeout.
Reaction:
Alarm display.
Remedy:
As long as the timeout specified in the alarm is less than 130 seconds, acknowledge alarm, otherwise switch off/on control,
drive system and HMI, and then repeat the process leading to the alarm.
Programm
Internal
continuation:
120402
Bus%1.Slave%2: %3: First commissioning of SINAMICS required!
Parameters:
%1 = Bus number
%2 = Slave address
%3 = Name of the affected drive device
Explanation:
The drive device with the bus number and slave address specified in the alarm is in 'First commissioning' state.
Reaction:
Alarm display.
Remedy:
Execute first commissioning for the affected drive device.
To do so, switch in the HMI to the dialog 'First commissioning > Drive system > Drive devices, select the affected drive device,
and follow the instructions of the HMI.
Programm
Internal
continuation:
Alarms
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745
HMI alarms
120403
Bus%1.Slave%2: %3: Check/acknowledge topology!
Parameters:
%1 = Bus number
%2 = Slave address
%3 = Name of the affected drive device
Explanation:
The drive device with the bus number and slave address specified in the alarm has detected an illegal difference between
target topology and actual topology during the ramp-up when checking the DRIVE-CLiQ topology.
For this reason, the drive device has stopped the ramp-up in the 'Topology error' state.
Reaction:
Alarm display.
Remedy:
- Check actual topology and possibly replug in line with the target topology.
- Check DRIVE-CLiQ cables for breakage and problems with contacts.
- Test DRIVE-CLiQ components for operational functioning.
Note:
Under 'Setup > Drive system > Drive devices > Topology', HMI offers a suitable diagnostics (e.g. target/actual value
comparison).
Programm
Internal
continuation:
120404
Setting up acyclic link %1 failed.%nSwitch off/on control, drives and HMI.
Parameters:
%1 = Name of connection
Explanation:
Setting up an acyclic link with a drive device for file transfer from/to this drive device has failed.
The file could not be transferred from/to this drive device.
The affected drive device has the bus number and slave address specified in the link name: /DRIVE_<Bus number>_<Slave
address>.
Reaction:
Alarm display.
Remedy:
Execute the following measures in the sequence specified until the process leading to the alarm can be repeated
successfully:
1. Switch off/on control, drives and HMI, and then repeat the process leading to the alarm.
2. Load PROFIBUS configuration (HW Config) with same PLC and CP-Subnet-ID in PLC and CP, switch off/on control and HMI,
and then repeat the process leading to the alarm.
3. Return to factory settings of the affected drive device, switch off/on control, drives and HMI, and then repeat the process
leading to the alarm.
4. Regarding the error text, submit a Support Request to: http://www.siemens.com/automation/support-request
Programm
Internal
continuation:
120405
SINAMICS: Firmware update for DRIVE-CLiQ components is running.%nPlease wait for the
firmware update to be completed!
Explanation:
The firmware update is being executed for at least one DRIVE-CLiQ component.
Reaction:
Alarm display.
Remedy:
None required.
Please wait for the firmware update to be completed.
Completion of the firmware update is signaled by alarm 120406.
Programm
Internal
continuation:
120406
SINAMICS: Firmware update of DRIVE-CLiQ components completed.%nSwitch off/on drive
system!
Explanation:
Firmware update of all DRIVE-CLiQ components completed.
Reaction:
Alarm display.
Remedy:
Switch off/on drive system including all DRIVE-CLiQ components.
Programm
Internal
continuation:
Alarms
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HMI alarms
120407
SINAMICS: Read job for parameter %1, area %2: %3 s timeout!
Parameters:
%1 = Number of the parameter whose value was read.
%2 = Area (drive object class to which the write job was addressed)
%3 = Time required to read the parameter.
Explanation:
It is taking too long to read a SINAMICS parameter. This can slow down the operation of a connected HMI significantly.
Reaction:
Alarm display.
Remedy:
1. Acknowledge alarm.
2. Check drive load: The CPU time load values in parameter r9976 for the corresponding Control Unit should be less than
80%.
3. Regarding the error text, submit a Support Request to: http://www.siemens.com/automation/support-request
Programm
Internal
continuation:
120408
The safety operating mode needs to be adapted in at least one drive device!
Explanation:
The safety operating mode needs to be adapted in at least one drive device.
Reaction:
Alarm display.
Remedy:
The safety operating mode needs to be adapted under 'Setup/Safety/Adapt SI mode'.
Programm
Internal
continuation:
120409
Adaptation to SINUMERIK required in at least one drive device.
Explanation:
An adaptation to SINUMERIK is required in at least one drive device.
Reaction:
Alarm display.
Remedy:
An adaptation to SINUMERIK is required in at least one drive device. To do so, carry out a Reset (PO), then acknowledge the
following system dialog "Adaptation to SINUMERIK" with "OK".
Alternatively, a manual adaptation can be made in the affected drive device using the parameter sequence P0009 = 30 and
P0976 = 502. Then save the parameters of the drive device.
Programm
Internal
continuation:
150000
Auto Servo Tuning has been shut down unexpectedly during a previous operation.%nIt may
be necessary to restore the output data of the last tuning.
Explanation:
The alarm signals that a recovery point exists.
A recovery point may come to a standstill on a platform if AST is unexpectedly shut down (e.g. in the case of power failure,
failure in communications etc.)
Recovery of the recovery point sets the machine data back to the values before the tuning. This ensures that the machine
is in a consistent state.
Reaction:
Alarm display.
Remedy:
Data recovery may be executed from the Auto Servo Tuning application in HMI-Setup.
Programm
Internal
continuation:
150001
Error during Auto Servo Optimization: %1
Explanation:
Automatic axis optimization has failed.
Auto Servo Tuning canceled optimization because of an error.
Reaction:
Alarm display.
Remedy:
Place a support request with the error text under: http://www.siemens.com/automation/support-request
Programm
Internal
continuation:
Alarms
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747
HMI alarms
150002
Error in the AST Kernel Library: %1
Explanation:
Automatic axis optimization has failed.
Auto Servo Tuning canceled optimization because of an error.
Reaction:
Alarm display.
Remedy:
Place a support request with the error text under: http://www.siemens.com/automation/support-request
Programm
Internal
continuation:
150003
Auto Servo Optimization has aborted the optimization. Reason: %1 (%2<AST>)
Explanation:
Automatic axis optimization has failed.
Ensure that:
1. The channel is in RESET.
2. The axis can be traversed in JOG mode.
3. The axis optimization calls in the part program are neither incorrect nor incomplete.
Reaction:
Alarm display.
Remedy:
Look up error number in the user documentation.
After debugging, restart the part program.
Programm
Internal
continuation:
150004
AST Kernel Library has aborted the optimization. Reason: %1 (%2<AST>)
Explanation:
Automatic axis optimization has failed.
The axis optimization calls in the part program are probably incorrect or incomplete.
Reaction:
Alarm display.
Remedy:
Look up error number in the user documentation.
After debugging, restart the part program.
Programm
Internal
continuation:
150005
Auto Servo Tuning was canceled by the user.
Explanation:
Automatic axis optimization was canceled by the user.
Reaction:
Alarm display.
Remedy:
The part program must be restarted.
Programm
Internal
continuation:
150006
Auto Servo Optimization has aborted the optimization. Reason: %1 (%2<AST>)
Explanation:
An error has occurred during a measurement of the automatic axis optimization.
Reaction:
Alarm display.
Remedy:
1: Unselect the REF/TEACH/single block function.
2: Press the "Feedrate enable" key.
3: Increase the feedrate of the axis.
4: Press the "Spindle enable" key.
5: Reference the axis.
6: First stop other measurements. Check parameter p4701 of the CU. Exit all external operates which access the control.
7: First stop the trace (drive). Check parameter p4700 of the CU. Exit all external operates which access the control.
8: Check ON/OFF1 signal enable in the axis diagnostics and, if necessary, set parameter p840 in the drive parameters.
9: Check ON/OFF1 signal enable of the infeed and, if necessary, set parameter p840 in the drive parameters.
After debugging, the part program must be restarted.
Alarms
748
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HMI alarms
Programm
Internal
continuation:
150100
Adaptation of the softkey access levels active
Explanation:
The alarm signalizes that the commissioning mode for softkeys has been activated.
In this mode, the access level of a softkey can be reassigned by a right click on the softkey.
Reaction:
Alarm display.
Remedy:
The alarm disappears automatically as soon as the commissioning mode for softkeys is terminated.
Programm
Internal
continuation:
150201
Communication to %1 failed
Parameters:
%1 = Source URL of the component involved
Explanation:
The operator panel is connected to the NC and PLC by a communications bus.
This alarm occurs when the communication to these components is interrupted.
In connection with this alarm, all display values connected with the NC/PLC become invalid.
Such faults are normal while the controls are ramping up (e.g. after resetting).
Reaction:
Alarm display.
Remedy:
The alarm disappears automatically as soon as the fault situation has ended.
If this alarm is continuously present, a wide variety of faults may be the cause. (e.g. wire breakage, NC/PLC not ramped up,
faulty address/data transfer rate configuration of one of the bus nodes, etc.).
Programm
Internal
continuation:
150202
Waiting for a connection to %1
Parameters:
%1 = Source URL of the component involved
Explanation:
The operator panel is connected to the NC and PLC by a communications bus.
This alarm occurs if the MMC is started for the first time and the NC/PLC ramp-up has not yet finished or the communication
to these components is faulty.
In conjuncction with this alarm, all display values connected with the NC/PLC become invalid.
Such faults are normal while the controls are starting up (e.g. after resetting).
Reaction:
Alarm display.
Remedy:
The alarm disappears automatically as soon as the fault situation has ended.
If this alarm is continuously present, a wide variety of faults may be the cause. (e.g. wire breakage, NC/PLC not ramped up,
faulty address/data transfer rate configuration of one of the bus nodes, etc.).
Programm
Internal
continuation:
150204
----- Start alarm acquisition -----
Explanation:
The alarm indicates the start or restart of alarm acquisition in the alarm log.
If the alarm log has been configured so that it is persistently written into the file system, a further alarm is written into the
log at each new start. The alarm thus separates the individual time intervals during which alarm acquisition is active.
The coming and going time stamps are identical, and correspond to the time of the start/restart of the alarm acquisition.
The alarm is only visible in the alarm log.
Reaction:
Alarm display.
Remedy:
The alarm can but need not be deleted as it is only visible in the alarm log.
Programm
Internal
continuation:
Alarms
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749
HMI alarms
150205
%1 %2
Explanation:
The alarm displays errors found by the alarm and event server.
The alarm is used universally. That means the actual text appears in the parameters %1 and %2, and is always in English.
The alarm is only visible in the alarm log.
Reaction:
Alarm display.
Remedy:
The alarm is deleted immediately after setting, and is therefore only visible in the alarm log.
Programm
Internal
continuation:
150206
%1 %2
Explanation:
The alarm displays errors found by the adapter of the alarm and event server.
The alarm is used universally. That means the actual text appears in the parameters %1 and %2, and is always in English.
The alarm is only visible in the alarm log.
Reaction:
Alarm display.
Remedy:
The alarm is deleted immediately after setting, and is therefore only visible in the alarm log.
Programm
Internal
continuation:
150207
----- Maximum log size %1 MB reached -----
Parameters:
%1 = Maximum log size
Explanation:
The alarm indicates that the alarm log, for alarm acquisition, of the alarm recorder has reached its maximum size.
No more events will be recorded!
Reaction:
Alarm display.
Remedy:
The alarm can but need not be deleted as it is only visible in the alarm log.
Programm
Internal
continuation:
150300
%1 is active
Explanation:
The alarm signalizes that a defined energy state has been reached.
Energy states can be configured via an HMI screenform in commissioning.
The HMI screenforms can be accessed with the shortcut "Ctrl-E".
Reaction:
Alarm display.
Remedy:
The alarm disappears automatically as soon as the energy state reached has been terminated.
Programm
Internal
continuation:
150301
HMI Operate version %1 requires CNC software version %2
Explanation:
The alarm indicates that the version of the HMI Operate software used requires a different version of the SINUMERIK CNC
software.
This combination can lead to malfunctions or display problems.
Reaction:
Alarm display.
Remedy:
Use of the version of the SINUMERIK CNC software stated in the alarm.
Programm
Internal
continuation:
150400
The system CF card is nearly full.
Explanation:
The alarm signalizes that the system CF card is nearly full.
Please delete the programs no longer required on the local drive and/or the data on the system CF card.
Reaction:
Alarm display.
Remedy:
The alarm disappears automatically as soon as sufficient memory space is available again.
Alarms
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HMI alarms
Programm
Internal
continuation:
150401
'%1' : '%2' cannot be reselected in channel '%3'
Parameters:
%1 = Name of the NCU for which reselection is to be made.
%2 = Program name with path details.
%3 = Channel number for reselection.
Explanation:
On the NCU, the program could not be automatically selected for the channel for external execution.
Please check whether the channel is in reset and if the program is present.
Reaction:
Alarm display.
Remedy:
The alarm disappears automatically as soon as the program is selected on the NCU for the channel for 'Execution from
external source'
Programm
Internal
continuation:
150402
The buffered memory for the 'NC Extend' drive is full
Explanation:
The alarm indicates that the 'NC Extend' drive is full.
Please delete programs that are no longer needed from the local drive.
Reaction:
Alarm display.
Remedy:
The alarm disappears automatically as soon as sufficient memory space is available again.
Programm
Internal
continuation:
150403
The set user memory on the 'local drive'/'NC Extend' has been exceeded, see display MD
HMI_MEM_LIMIT_USER
Explanation:
The alarm indicates that the user memory set in display MD HMI_MEM_LIMIT_USER is full.
Please delete data that is no longer needed from the local drive/NC Extend.
Reaction:
Alarm display.
Remedy:
The alarm disappears automatically as soon as sufficient memory space is available again.
Programm
Internal
continuation:
150404
The available manufacturer memory has been exceeded, see display MD
HMI_MEM_LIMIT_USER
Explanation:
The alarm indicates that the available manufacturer memory set in display MD HMI_MEM_LIMIT_USER is full.
Please delete data that is no longer needed from manufacturer area of the CF card.
Reaction:
Alarm display.
Remedy:
The alarm disappears automatically as soon as sufficient memory space is available again.
Programm
Internal
continuation:
150405
The SD card is almost full
Explanation:
The alarm indicates that the SD card is almost full.
Delete any programs that are no longer needed on the local drive and/or any data on the SD card.
Reaction:
Alarm display.
Remedy:
The alarm disappears automatically as soon as sufficient memory space is available again.
Programm
Internal
continuation:
Alarms
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HMI alarms
150406
The memory available for users and manufacturer data (6 GB) is full
Explanation:
The alarm indicates that the area for users and manufacturer data is full.
Please delete programs that are no longer needed from the drives.
Reaction:
Alarm display.
Remedy:
The alarm disappears automatically as soon as sufficient memory space is available again.
Programm
Internal
continuation:
150407
/install directory exceeds the permissible size, please correct.
Explanation:
The alarm indicates that the install directory is too full.
Please delete data that are no longer needed with external tools, and restart the HMI.
Reaction:
Alarm display.
Remedy:
The alarm does not disappear until the next HMI restart after the cause has been eliminated.
Programm
Internal
continuation:
150410
Action not possible. Option not set: %1
Explanation:
The functionality can only be executed if the corresponding option is set.
In the operating area "Setup", set (HSK) "Licenses", (VSK) "All options"
Reaction:
Alarm display.
Remedy:
The alarm disappears when the option is set and the HMI is then rebooted.
Programm
Internal
continuation:
150411
Texts in the PLC project have been changed!%nIf required, they must be imported and the
HMI restarted.
Explanation:
Loading new texts to the PLC requires an HMI reboot.
If texts have been changed in the PLC project, they have to be imported, and the HMI restarted if they are used in the HMI,
e.g. alarm texts.
Reaction:
Alarm display.
Remedy:
The alarm disappears on HMI reboot.
Programm
Internal
continuation:
150412
No information on SIEMENS registration available.
Explanation:
Checking the machine registration is activated and has failed.
The machine is not registered with SIEMENS.
Reaction:
Alarm display.
Remedy:
The alarm disappears if the machine is registered with Siemens. The registration can be made in the operating area
"Diagnostics" in the operating screen "Version" with the softkey "Register machine". Scan the QR code In the operating screen
"Register machine". This code leads via a link to the official SIEMENS registration page. Enter the necessary information on
the registration page to receive the 12-digit registration code. The 12-digit registration code must then be entered in the
operating screen "Register machine". Please ensure that the registered CF card is also inserted in the registered NCU.
Programm
Internal
continuation:
150420
Please set Windows enable and distribute drives.
Explanation:
The alarm signals that logon data for EES drives are missing.
Please set Windows enable under Setup/HMI/Log. drives, and distribute drives.
Reaction:
Alarm display.
Alarms
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Remedy:
The alarm disappears automatically as soon as the logon data have been set for Windows enable and the drives have been
distributed.
Programm
Internal
continuation:
150421
The drive configuration is being distributed and activated on NCU %1
Parameters:
%1 = Name of the NCU on which the drive configuration is being distributed.
Explanation:
The alarm signals that the drives are being distributed.
Reaction:
Alarm display.
Remedy:
The alarm disappears automatically as soon as the drives have been activated on the NCU.
Programm
Internal
continuation:
150422
Error during the drive configuration of drives %2 on NCU %1
Parameters:
%1 = Name of the NCU on which the error occurred.
%2 = List of the drives on which an error occurred.
Explanation:
The alarm signals that an error has occurred during activation of the drives on the NCU.
Reaction:
Alarm display.
Remedy:
The alarm disappears automatically as soon as the NCU drives have been successfully activated.
Programm
Internal
continuation:
150423
The drive configuration could not be distributed on the NCU %1 as programs are being
processed
Parameters:
%1 = Name of the NCU on which programs are being processed.
Explanation:
The alarm signals that not all channels on the NCU are in the RESET state.
Reaction:
Alarm display.
Remedy:
The alarm disappears automatically as soon as the NCU drives have been successfully activated.
Programm
Internal
continuation:
150424
The drive configuration has been changed, and must be redistributed
Explanation:
The alarm signals that the contents of the logdrive.ini file(s) have changed, or are not the same as those on the NCU.
Please distribute the drives under Setup/HMI/Log. drives.
Reaction:
Alarm display.
Remedy:
The alarm disappears automatically as soon as the drives have been distributed.
Programm
Internal
continuation:
150425
Error accessing NCU %1. Please check the NCU and redistribute the drives.
Explanation:
The alarm signals that an error has occurred while accessing the NCU.
Please check the NCU, and redistribute the drives under Setup/HMI/Log. Drives.
Reaction:
Alarm display.
Remedy:
The alarm disappears automatically as soon as the drives have been distributed.
Programm
Internal
continuation:
Alarms
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HMI alarms
Alarms
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6
All objects: A_INF, A_INF_840, B_INF, B_INF_840, CU_I_840, CU_LINK, CU_NX_840,
CU_S_AC_DP, CU_S_AC_PN, CU_S120_DP, CU_S120_PN, ENC, ENC_840, HLA, HLA_840, HUB,
R_INF, S_INF, S_INF_840, SERVO, SERVO_840, SERVO_AC, TB30, TM120, TM15, TM150,
TM15DI_DO, TM17, TM31, TM41, TM54F_MA, TM54F_SL, VECTOR, VECTOR_AC
201000
<location>Internal software error
Drive object:
All objects
Message value:
Module: %1, line: %2
Reaction:
OFF2
Acknowledge:
POWER ON
Cause:
An internal software error has occurred.
Fault value (r0949, interpret hexadecimal):
Only for internal Siemens troubleshooting.
Remedy:
- evaluate fault buffer (r0945).
- carry out a POWER ON (switch-off/switch-on) for all components.
- if required, check the data on the non-volatile memory (e.g. memory card).
- upgrade firmware to later version.
- contact Technical Support.
- replace the Control Unit.
201001
<location>FloatingPoint exception
Drive object:
All objects
Message value:
%1
Reaction:
OFF2
Acknowledge:
POWER ON
Cause:
An exception occurred for an operation with the FloatingPoint data type.
The error can be caused by the basic system or a technology function (e.g. FBLOCKS, DCC, TEC).
Fault value (r0949, interpret hexadecimal):
Only for internal Siemens troubleshooting.
Note:
Refer to r9999 for additional information about this fault.
r9999[0]: Fault number.
r9999[1]: Program counter at the time when the exception occurred.
r9999[2]: Cause of the FloatingPoint exception.
Bit 0 = 1: Operation invalid
Bit 1 = 1: Division by zero
Bit 2 = 1: Overflow
Bit 3 = 1: Underflow
Bit 4 = 1: Inaccurate result
Remedy:
- carry out a POWER ON (switch-off/switch-on) for all components.
- check configuration and signals of the blocks in FBLOCKS.
- check configuration and signals of DCC charts.
- check configuration and signals of TEC charts.
- upgrade firmware to later version.
- contact Technical Support.
Alarms
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SINAMICS alarms
201002
<location>Internal software error
Drive object:
All objects
Message value:
%1
Reaction:
OFF2
Acknowledge:
IMMEDIATELY
Cause:
An internal software error has occurred.
Fault value (r0949, interpret hexadecimal):
Only for internal Siemens troubleshooting.
Remedy:
- carry out a POWER ON (switch-off/switch-on) for all components.
- upgrade firmware to later version.
- contact Technical Support.
201003
<location>Acknowledgment delay when accessing the memory
Drive object:
All objects
Message value:
%1
Reaction:
OFF2
Acknowledge:
IMMEDIATELY
Cause:
A memory area was accessed that does not return a "READY".
Fault value (r0949, interpret hexadecimal):
Only for internal Siemens troubleshooting.
Remedy:
- carry out a POWER ON (switch-off/switch-on) for all components.
- contact Technical Support.
201004
<location>Internal software error
Drive object:
All objects
Message value:
%1
Reaction:
NONE
Acknowledge:
NONE
Cause:
An internal software error has occurred.
Fault value (r0949, hexadecimal):
Only for internal Siemens troubleshooting.
Remedy:
- read out diagnostics parameter (r9999).
- contact Technical Support.
See also: r9999 (Software error internal supplementary diagnostics)
201005
<location>Firmware download for DRIVE-CLiQ component unsuccessful
Drive object:
All objects
Message value:
Component number: %1, fault cause: %2
Reaction:
NONE
Acknowledge:
IMMEDIATELY
Alarms
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SINAMICS alarms
Cause:
It was not possible to download the firmware to a DRIVE-CLiQ component.
Fault value (r0949, interpret hexadecimal):
yyxxxx hex: yy = component number, xxxx = fault cause
xxxx = 000B hex = 11 dec:
DRIVE-CLiQ component has detected a checksum error.
xxxx = 000F hex = 15 dec:
The selected DRIVE-CLiQ component did not accept the contents of the firmware file.
xxxx = 0012 hex = 18 dec:
Firmware version is too old and is not accepted by the component.
xxxx = 0013 hex = 19 dec:
Firmware version is not suitable for the hardware release of the component.
xxxx = 0065 hex = 101 dec:
After several communication attempts, no response from the DRIVE-CLiQ component.
xxxx = 008B hex = 139 dec:
Initially, a new boot loader is loaded (must be repeated after POWER ON).
xxxx = 008C hex = 140 dec:
Firmware file for the DRIVE-CLiQ component not available on the memory card.
xxxx = 008D hex = 141 dec:
An inconsistent length of the firmware file was signaled. The firmware download may have been caused by a loss of
connection to the firmware file. This can occur during a project download/reset in the case of a SINAMICS Integrated Control
Unit, for example.
xxxx = 008F hex = 143 dec:
Component has not changed to the mode for firmware download. It was not possible to delete the existing firmware.
xxxx = 0090 hex = 144 dec:
When checking the firmware that was downloaded (checksum), the component detected a fault. It is possible that the file
on the memory card is defective.
xxxx = 0091 hex = 145 dec:
Checking the loaded firmware (checksum) was not completed by the component in the appropriate time.
xxxx = 009C hex = 156 dec:
Component with the specified component number is not available (p7828).
xxxx = Additional values:
Only for internal Siemens troubleshooting.
Remedy:
- check the selected component number (p7828).
- check the DRIVE-CLiQ wiring.
- save suitable firmware file for download in the directory "/siemens/sinamics/code/sac/".
- use a component with a suitable hardware version
- after POWER ON has been carried out again for the DRIVE-CLiQ component, download firmware again. Depending on
p7826, the firmware will be automatically downloaded.
201006
<location>Firmware update for DRIVE-CLiQ component required
Drive object:
All objects
Message value:
Component number: %1
Reaction:
NONE
Acknowledge:
NONE
Cause:
The firmware of a DRIVE-CLiQ component must be updated as there is no suitable firmware or firmware version in the
component for operation with the Control Unit.
Alarm value (r2124, interpret decimal):
Component number of the DRIVE-CLiQ component.
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SINAMICS alarms
Remedy:
Update the firmware using the commissioning tool:
The firmware version of all of the components on the "Version overview" page can be read in the Project Navigator under
"Configuration" of the associated drive unit and an appropriate firmware update can be carried out.
Firmware update via parameter:
- take the component number from the alarm value and enter into p7828.
- start the firmware download with p7829 = 1.
201007
<location>POWER ON for DRIVE-CLiQ component required
Drive object:
All objects
Message value:
Component number: %1
Reaction:
NONE
Acknowledge:
NONE
Cause:
A DRIVE-CLiQ component must be switched on again (POWER ON) (e.g. due to a firmware update).
Alarm value (r2124, interpret decimal):
Component number of the DRIVE-CLiQ component.
Note:
For a component number = 1, a POWER ON of the Control Unit is required.
Remedy:
- Switch off the power supply of the specified DRIVE-CLiQ component and switch it on again.
- For SINUMERIK, auto commissioning is prevented. In this case, a POWER ON is required for all components and the auto
commissioning must be restarted.
201009
<location>CU: Control module overtemperature
Drive object:
All objects
Message value:
-
Reaction:
NONE
Acknowledge:
NONE
Cause:
The temperature (r0037[0]) of the control module (Control Unit) has exceeded the specified limit value.
Remedy:
- check the air intake for the Control Unit.
- check the Control Unit fan.
Note:
The alarm is automatically withdrawn once the limit value has been fallen below.
201010
<location>Drive type unknown
Drive object:
All objects
Message value:
%1
Reaction:
NONE
Acknowledge:
IMMEDIATELY
Cause:
An unknown drive type was found.
Fault value (r0949, interpret decimal):
Drive object number (refer to p0101, p0107).
Remedy:
- replace Power Module.
- carry out a POWER ON (switch-off/switch-on) for all components.
- upgrade firmware to later version.
- contact Technical Support.
201011
<location>Download interrupted
Drive object:
All objects
Message value:
%1
Reaction:
NONE
Acknowledge:
IMMEDIATELY
Alarms
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Cause:
The project download was interrupted.
Fault value (r0949, interpret decimal):
1: The user prematurely interrupted the project download.
2: The communication cable was interrupted (e.g. cable breakage, cable withdrawn).
3: The project download was prematurely exited by the commissioning tool.
100: Different versions between the firmware version and project files which were loaded by loading into the file system
"Download from memory card".
Note:
The response to an interrupted download is the state "first commissioning".
Remedy:
- check the communication cable.
- download the project again.
- boot from previously saved files (switch-off/switch-on or p0976).
- when loading into the file system (download from memory card), use the matching version.
201012
<location>Project conversion error
Drive object:
SERVO, SERVO_840, SERVO_AC, VECTOR, VECTOR_AC
Message value:
%1
Reaction:
OFF2 (NONE)
Acknowledge:
IMMEDIATELY
Cause:
When converting the project of an older firmware version, an error occurred.
Fault value (r0949, interpret decimal):
Parameter number of the parameter causing the error.
For fault value = 600, the following applies:
The temperature evaluation is no longer assigned to the power unit but to the encoder evaluation.
Notice:
Monitoring of the motor temperature is no longer ensured.
Remedy:
Check the parameter indicated in the fault value and correctly adjust it accordingly.
For fault value = 600:
Parameter p0600 must be set to the values 1, 2 or 3 in accordance with the assignment of the internal encoder evaluation
to the encoder interface.
Value 1 means: The internal encoder evaluation is assigned to the encoder interface 1 via p0187.
Value 2 means: The internal encoder evaluation is assigned to the encoder interface 2 via p0188.
Value 3 means: The internal encoder evaluation is assigned to the encoder interface 3 via p0189.
- if necessary, the internal encoder evaluation must be assigned to an encoder interface via parameters p0187, p0188 or
p0189 accordingly.
- if necessary, upgrade the firmware to a later version.
201013
<location>CU: Fan operating time reached or exceeded
Drive object:
A_INF, A_INF_840, B_INF, B_INF_840, CU_LINK, CU_S_AC_DP, CU_S_AC_PN, CU_S120_DP, CU_S120_PN, ENC, ENC_840,
HLA, HLA_840, HUB, R_INF, S_INF, S_INF_840, SERVO, SERVO_840, SERVO_AC, TB30, TM120, TM15, TM150, TM15DI_DO,
TM17, TM31, TM41, TM54F_MA, TM54F_SL, VECTOR, VECTOR_AC
Message value:
%1
Reaction:
NONE
Acknowledge:
NONE
Cause:
The maximum operating time of the fan in the Control Unit has either been reached or exceeded.
Alarm value (r2124, interpret decimal):
0: The maximum fan operating time is 500 hours.
1: The maximum fan operating time has been exceeded (50000 hours).
Remedy:
Replace the fan in the Control Unit and reset the operating hours counter to 0 (p3961 = 0).
Alarms
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SINAMICS alarms
201014
<location>Topology: DRIVE-CLiQ component property changed
Drive object:
All objects
Message value:
Component number: %1
Reaction:
NONE
Acknowledge:
IMMEDIATELY
Cause:
The properties of the DRIVE-CLiQ component have fundamentally changed.
Fault value (r0949, interpret hexadecimal):
Component number.
Remedy:
- check the DRIVE-CLiQ component, and if required replace.
- carry out a warm restart (p0009 = 30, p0976 = 2, 3).
201015
<location>Internal software error
Drive object:
All objects
Message value:
%1
Reaction:
OFF2
Acknowledge:
POWER ON
Cause:
An internal software error has occurred.
Fault value (r0949, interpret decimal):
Only for internal Siemens troubleshooting.
Remedy:
- carry out a POWER ON (switch-off/switch-on) for all components.
- upgrade firmware to later version.
- contact Technical Support.
201016
<location>Firmware changed
Drive object:
All objects
Message value:
%1
Reaction:
NONE
Acknowledge:
NONE
Cause:
At least one firmware file in the directory was illegally changed on the non-volatile memory (memory card/device memory)
with respect to the version when shipped from the factory.
Alarm value (r2124, interpret decimal):
0: Checksum of one file is incorrect.
1: File missing.
2: File too many.
3: Incorrect firmware version.
4: Incorrect checksum of the back-up file.
Remedy:
For the non-volatile memory for the firmware (memory card/device memory), restore the delivery condition.
Note:
The file involved can be read out using parameter r9925.
The status of the firmware check is displayed using r9926.
See also: r9925 (Firmware file incorrect), r9926 (Firmware check status)
201017
<location>Component lists changed
Drive object:
All objects
Message value:
%1
Reaction:
NONE
Acknowledge:
NONE
Alarms
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SINAMICS alarms
Cause:
On the memory card, one file in the directory /SIEMENS/SINAMICS/DATA or /ADDON/SINAMICS/DATA has been illegally
changed with respect to that supplied from the factory. No changes are permitted in this directory.
Alarm value (r2124, interpret decimal):
xyz dec: x = problem, y = directory, z = file name
x = 1: File does not exist.
x = 2: Firmware version of the file does not match the software version.
x = 3: File checksum is incorrect.
y = 0: Directory /SIEMENS/SINAMICS/DATA/
y = 1: Directory /ADDON/SINAMICS/DATA/
z = 0: File MOTARM.ACX
z = 1: File MOTSRM.ACX
z = 2: File MOTSLM.ACX
z = 3: File ENCDATA.ACX
z = 4: File FILTDATA.ACX
z = 5: File BRKDATA.ACX
z = 6: File DAT_BEAR.ACX
z = 7: File CFG_BEAR.ACX
z = 8: File ENC_GEAR.ACX
z = 9: File CFG_BRK.ACX
z = 10: File THERMMOTMOD.ACX
z = 11: File MAPPING.ACX
z = 12: File LOADGEAR.ACX
z = 13: File MOTRSM.ACX
Remedy:
For the file on the memory card involved, restore the status originally supplied from the factory.
201018
<location>Booting has been interrupted several times
Drive object:
A_INF, A_INF_840, B_INF, B_INF_840, CU_LINK, ENC, ENC_840, HLA, HLA_840, HUB, R_INF, S_INF, S_INF_840, SERVO,
SERVO_840, SERVO_AC, TB30, TM120, TM15, TM150, TM15DI_DO, TM17, TM31, TM41, TM54F_MA, TM54F_SL, VECTOR,
VECTOR_AC
Message value:
-
Reaction:
NONE
Acknowledge:
POWER ON
Cause:
Module booting was interrupted several times. As a consequence, the module boots with the factory setting.
Possible reasons for booting being interrupted:
- power supply interrupted.
- CPU crashed.
- parameterization invalid.
Remedy:
- carry out a POWER ON (switch-off/switch-on). After switching on, the module reboots from the valid parameterization (if
available).
- restore the valid parameterization.
Examples:
a) Carry out a first commissioning, save, carry out a POWER ON (switch-off/switch-on).
b) Load another valid parameter backup (e.g. from the memory card), save, carry out a POWER ON (switch-off/switch-on).
Note:
If the fault situation is repeated, then this fault is again output after several interrupted boots.
201019
<location>Writing to the removable data medium unsuccessful
Drive object:
A_INF, A_INF_840, B_INF, B_INF_840, CU_LINK, ENC, ENC_840, HLA, HLA_840, HUB, R_INF, S_INF, S_INF_840, SERVO,
SERVO_840, SERVO_AC, TB30, TM120, TM15, TM150, TM15DI_DO, TM17, TM31, TM41, TM54F_MA, TM54F_SL, VECTOR,
VECTOR_AC
Message value:
-
Reaction:
NONE
Alarms
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SINAMICS alarms
Acknowledge:
NONE
Cause:
The write access to the removable data medium was unsuccessful.
Remedy:
- Check the removable data medium and if required replace.
- Disconnect any existing USB connection.
- Repeat the data backup.
201020
<location>Writing to RAM disk unsuccessful
Drive object:
All objects
Message value:
-
Reaction:
NONE
Acknowledge:
NONE
Cause:
A write access to the internal RAM disk was unsuccessful.
Remedy:
Adapt the file size for the system logbook to the internal RAM disk (p9930).
See also: p9930 (System logbook activation)
201023
<location>Software timeout (internal)
Drive object:
All objects
Message value:
%1
Reaction:
NONE
Acknowledge:
IMMEDIATELY
Cause:
An internal software timeout has occurred.
Fault value (r0949, interpret decimal):
Only for internal Siemens troubleshooting.
Remedy:
- carry out a POWER ON (switch-off/switch-on) for all components.
- upgrade firmware to later version.
- contact Technical Support.
201030
<location>Sign-of-life failure for master control
Drive object:
A_INF, A_INF_840, B_INF, B_INF_840, HLA, HLA_840, R_INF, S_INF, S_INF_840, SERVO, SERVO_840, SERVO_AC, VECTOR,
VECTOR_AC
Message value:
-
Reaction:
Infeed: OFF1 (NONE, OFF2)
Servo: OFF3 (IASC/DCBRK, NONE, OFF1, OFF2, STOP2)
Vector: OFF3 (IASC/DCBRK, NONE, OFF1, OFF2, STOP2)
Hla: OFF3 (NONE, OFF1, OFF2, STOP2)
Acknowledge:
IMMEDIATELY
Cause:
For active PC master control, no sign-of-life was received within the monitoring time.
The master control was returned to the active BICO interconnection.
Remedy:
Set the monitoring time higher at the PC or, if required, completely disable the monitoring function.
The monitoring time is set as follows using the commissioning tool:
<Drive> -> Commissioning -> Control panel -> Button "Fetch master control" -> A window is displayed to set the monitoring
time in milliseconds.
Notice:
The monitoring time should be set as short as possible. A long monitoring time means a late response when the
communication fails!
201031
<location>Sign-of-life failure for OFF in REMOTE
Drive object:
A_INF, A_INF_840, B_INF, B_INF_840, HLA, HLA_840, R_INF, S_INF, S_INF_840, SERVO, SERVO_840, SERVO_AC, VECTOR,
VECTOR_AC
Message value:
-
Alarms
762
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SINAMICS alarms
Reaction:
Infeed: OFF1 (NONE, OFF2)
Servo: OFF3 (IASC/DCBRK, NONE, OFF1, OFF2, STOP2)
Vector: OFF3 (IASC/DCBRK, NONE, OFF1, OFF2, STOP2)
Hla: OFF3 (NONE, OFF1, OFF2, STOP2)
Acknowledge:
IMMEDIATELY
Cause:
With the "OFF in REMOTE" mode active, no sign-of-life was received within 3 seconds.
Remedy:
- check the data cable connection at the serial interface for the Control Unit (CU) and operator panel.
- check the data cable between the Control Unit and operator panel.
201032
<location>ACX: all parameters must be saved
Drive object:
All objects
Message value:
%1
Reaction:
NONE
Acknowledge:
NONE
Cause:
The parameters of an individual drive object were saved (p0971 = 1), although there is still no backup of all drive system
parameters.
The saved object-specific parameters are not loaded the next time that the system powers up.
For the system to successfully power up, all of the parameters must have been completely backed up.
Alarm value (r2124, interpret decimal):
Only for internal Siemens troubleshooting.
See also: p0971 (Save drive object parameters)
Remedy:
Save all parameters (p0977 = 1 or "copy RAM to ROM").
See also: p0977 (Save all parameters)
201033
<location>Units changeover: Reference parameter value invalid
Drive object:
A_INF, A_INF_840, B_INF, B_INF_840, ENC, ENC_840, HLA, HLA_840, R_INF, S_INF, S_INF_840, SERVO, SERVO_840,
SERVO_AC, TM41, VECTOR, VECTOR_AC
Message value:
Parameter: %1
Reaction:
NONE
Acknowledge:
IMMEDIATELY
Cause:
When changing over the units to the referred representation type, it is not permissible for any of the required reference
parameters to be equal to 0.0
Fault value (r0949, parameter):
Reference parameter whose value is 0.0.
See also: p0349, p0505, p0595
Remedy:
Set the value of the reference parameter to a number different than 0.0.
See also: p0304, p0305, p0310, p0596, p2000, p2001, p2002, p2003, r2004
201034
<location>Units changeover: Calculation parameter values after reference value change
unsuccessful
Drive object:
A_INF, A_INF_840, B_INF, B_INF_840, ENC, ENC_840, HLA, HLA_840, R_INF, S_INF, S_INF_840, SERVO, SERVO_840,
SERVO_AC, TM41, VECTOR, VECTOR_AC
Message value:
Parameter: %1
Reaction:
NONE
Acknowledge:
IMMEDIATELY
Cause:
The change of a reference parameter meant that for an involved parameter the selected value was not able to be re-
calculated in the per unit representation. The change was rejected and the original parameter value restored.
Fault value (r0949, parameter):
Parameter whose value was not able to be re-calculated.
See also: p0304, p0305, p0310, p0596, p2000, p2001, p2002, p2003, r2004
Alarms
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763
SINAMICS alarms
Remedy:
- Select the value of the reference parameter such that the parameter involved can be calculated in the per unit
representation.
- technology unit selection (p0595) before changing the reference parameter p0596, set p0595 = 1.
201035
<location>ACX: Parameter back-up file corrupted
Drive object:
All objects
Message value:
%1
Reaction:
NONE
Acknowledge:
NONE
Cause:
When the Control Unit is booted, no complete data set was found from the parameter back-up files. The last time that the
parameterization was saved, it was not completely carried out.
It is possible that the backup was interrupted by switching off or withdrawing the memory card.
Alarm value (r2124, interpret hexadecimal):
ddccbbaa hex:
aa = 01 hex:
Power up was realized without data backup. The drive is in the factory setting.
aa = 02 hex:
The last available backup data record was loaded. The parameterization must be checked. It is recommended that the
parameterization is downloaded again.
dd, cc, bb:
Only for internal Siemens troubleshooting.
See also: p0971, p0977
Remedy:
- download the project again using the commissioning tool.
- save all parameters (p0977 = 1 or "copy RAM to ROM").
See also: p0977 (Save all parameters)
201036
<location>ACX: Parameter back-up file missing
Drive object:
All objects
Message value:
%1
Reaction:
Infeed: NONE (OFF2)
Servo: NONE (OFF1, OFF2, OFF3)
Vector: NONE (OFF1, OFF2, OFF3)
Hla: NONE (OFF1, OFF2, OFF3)
Acknowledge:
IMMEDIATELY
Cause:
When downloading the device parameterization, a parameter back-up file PSxxxyyy.ACX associated with a drive object
cannot be found.
Fault value (r0949, interpret hexadecimal):
Byte 1: yyy in the file name PSxxxyyy.ACX
yyy = 000 --> consistency back-up file
yyy = 001 ... 062 --> drive object number
yyy = 099 --> PROFIBUS parameter back-up file
Byte 2, 3, 4:
Only for internal Siemens troubleshooting.
Remedy:
If you have saved your project data using the commissioning tool, carry-out a new download for your project.
Save using the function "Copy RAM to ROM" or with p0977 = 1.
This means that the parameter files are again completely written into the non-volatile memory.
Note:
If the project data have not been backed up, then a new first commissioning is required.
201038
<location>ACX: Loading the parameter back-up file unsuccessful
Drive object:
All objects
Alarms
764
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SINAMICS alarms
Message value:
%1
Reaction:
Infeed: NONE (OFF2)
Servo: NONE (OFF1, OFF2, OFF3)
Vector: NONE (OFF1, OFF2, OFF3)
Hla: NONE (OFF1, OFF2, OFF3)
Acknowledge:
IMMEDIATELY
Cause:
An error has occurred when downloading PSxxxyyy.ACX or PTxxxyyy.ACX files from the non-volatile memory.
Fault value (r0949, interpret hexadecimal):
Byte 1: yyy in the file name PSxxxyyy.ACX
yyy = 000 --> consistency back-up file
yyy = 001 ... 062 --> drive object number
yyy = 099 --> PROFIBUS parameter back-up file
Byte 2:
255: Incorrect drive object type.
254: Topology comparison unsuccessful -> drive object type was not able to be identified.
Reasons could be:
- incorrect component type in the actual topology
- Component does not exist in the actual topology.
- Component not active.
Additional values:
Only for internal Siemens troubleshooting.
Byte 4, 3:
Only for internal Siemens troubleshooting.
Remedy:
- if you have saved the project data using the commissioning tool, download the project again. Save using the function "Copy
RAM to ROM" or with p0977 = 1. This means that the parameter files are again completely written to the non-volatile
memory.
- replace the memory card or Control Unit.
For byte 2 = 255:
- correct the drive object type (see p0107).
201039
<location>ACX: Writing to the parameter back-up file was unsuccessful
Drive object:
All objects
Message value:
%1
Reaction:
Infeed: NONE (OFF2)
Servo: NONE (OFF1, OFF2, OFF3)
Vector: NONE (OFF1, OFF2, OFF3)
Hla: NONE (OFF1, OFF2, OFF3)
Acknowledge:
IMMEDIATELY
Alarms
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765
SINAMICS alarms
Cause:
Writing to at least one parameter back-up file PSxxxyyy.*** in the non-volatile memory was unsuccessful.
- in the directory /USER/SINAMICS/DATA/ at least one parameter back-up file PSxxxyyy.*** has the "read only" file attribute
and cannot be overwritten.
- there is not sufficient free memory space available.
- the non-volatile memory is defective and cannot be written to.
Fault value (r0949, interpret hexadecimal):
dcba hex
a = yyy in the file names PSxxxyyy.***
a = 000 --> consistency back-up file
a = 001 ... 062 --> drive object number
a = 070 --> FEPROM.BIN
a = 080 --> DEL4BOOT.TXT
a = 099 --> PROFIBUS parameter back-up file
b = xxx in the file names PSxxxyyy.***
b = 000 --> data save started with p0977 = 1 or p0971 = 1
b = 010 --> data save started with p0977 = 10
b = 011 --> data save started with p0977 = 11
b = 012 --> data save started with p0977 = 12
d, c:
Only for internal Siemens troubleshooting.
Remedy:
- check the file attribute of the files (PSxxxyyy.***, CAxxxyyy.***, CCxxxyyy.***) and, if required, change from "read only"
to "writeable".
- check the free memory space in the non-volatile memory. Approx. 80 kbyte of free memory space is required for every drive
object in the system.
- replace the memory card or Control Unit.
201040
<location>Save parameter settings and carry out a POWER ON
Drive object:
A_INF, A_INF_840, B_INF, B_INF_840, CU_I_840, CU_LINK, CU_NX_840, CU_S_AC_DP, CU_S_AC_PN, CU_S120_DP,
CU_S120_PN, ENC, ENC_840, HLA, HLA_840, HUB, R_INF, S_INF, S_INF_840, SERVO, SERVO_840, SERVO_AC, TB30, TM120,
TM15, TM150, TM15DI_DO, TM17, TM31, TM41, TM54F_MA, TM54F_SL
Message value:
-
Reaction:
OFF2
Acknowledge:
POWER ON
Cause:
A parameter was changed, which means that it is necessary to save the parameters and reboot.
Remedy:
- save parameters (p0971, p0977).
- carry out a POWER ON (switch-off/switch-on) for all components.
Then:
- upload the drive unit (commissioning tool).
201040
<location>Save parameter settings and carry out a POWER ON
Drive object:
VECTOR, VECTOR_AC
Message value:
-
Reaction:
OFF2
Acknowledge:
POWER ON
Cause:
A parameter was changed, which means that it is necessary to save the parameters and reboot.
Examples:
- p1810.2 (wobulation of the pulse frequency) and p1802 (edge modulation)
- p1750.5 (cl.-loop control mode RESM and PMSM up to f=0Hz with HF signal injection)
Alarms
766
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SINAMICS alarms
Remedy:
- save parameters (p0971, p0977).
- carry out a POWER ON for all components (switch on the Control Unit with or after the power units).
Then:
- upload the drive unit (commissioning tool).
Note:
When changing p1750.5 or p1810.2 for edge modulation, a warm restart is sufficient (p0009 = 30, p0976 = 3).
PMSM: permanent-magnet synchronous motor
RESM: reluctance synchronous motor (synchronous reluctance motor)
201041
<location>Parameter save necessary
Drive object:
All objects
Message value:
%1
Reaction:
NONE
Acknowledge:
IMMEDIATELY
Cause:
Defective or missing files were detected on the memory card when booting.
Fault value (r0949, interpret decimal):
1: Source file cannot be opened.
2: Source file cannot be read.
3: Target directory cannot be set up.
4. Target file cannot be set up/opened.
5. Target file cannot be written to.
Additional values:
Only for internal Siemens troubleshooting.
Remedy:
- save the parameters.
- download the project again to the drive unit.
- update the firmware
- if required, replace the Control Unit and/or memory card card.
201042
<location>Parameter error during project download
Drive object:
All objects
Message value:
Parameter: %1, index: %2, fault cause: %3
Reaction:
Infeed: NONE (OFF1, OFF2)
Servo: OFF2 (NONE, OFF1, OFF3)
Vector: OFF2 (NONE, OFF1, OFF3)
Hla: OFF2 (NONE, OFF1, OFF3)
Acknowledge:
IMMEDIATELY
Alarms
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767
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