SINUMERIK 840D sl, SINAMICS S120. Alarms. Diagnostics Manual (2020)

Cycle alarms

61287

%[[Channel %1: ] Block %2: %]No master spindle active.

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

No master spindle active.

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

Activate the master spindle (machine data 20090).

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61288

[Channel %1: ] Block %2: Main spindle not set up

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

Please check the following machine or setting data:

MD 20070 $MC_AXCONF_MACHAX_USED[]

MD 20080 $MC_AXCONF_CHANAX_NAME_TAB[]

MD 35000 $MA_SPIND_ASSIGN_TO_MACHAX[]

MD 52206 $MCS_AXIS_USAGE[]

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61289

[Channel %1: ] Block %2: Counterspindle not set up

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

Please check the following machine or setting data:

MD 20070 $MC_AXCONF_MACHAX_USED[]

MD 20080 $MC_AXCONF_CHANAX_NAME_TAB[]

MD 35000 $MA_SPIND_ASSIGN_TO_MACHAX[]

MD 52206 $MCS_AXIS_USAGE[]

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61290

[Channel %1: ] Block %2:Tool spindle not set up

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

Alarms

630

Diagnostics Manual, 10/2020, 6FC5398-6BP40-6BA4

Cycle alarms

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

Please check the following machine or setting data:

MD 20070 $MC_AXCONF_MACHAX_USED[]

MD 20080 $MC_AXCONF_CHANAX_NAME_TAB[]

MD 35000 $MA_SPIND_ASSIGN_TO_MACHAX[]

MD 52206 $MCS_AXIS_USAGE[]

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61291

[Channel %1: ] Block %2: Linear axis of counterspindle not set up

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

Please check the following machine or setting data:

MD 20070 $MC_AXCONF_MACHAX_USED[]

MD 20080 $MC_AXCONF_CHANAX_NAME_TAB[]

MD 52206 $MCS_AXIS_USAGE[]

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61292

[Channel %1: ] Block %2: B axis not set up

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

Set up the B axis in MD52206 $MCS_AXIS_USAGE.

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61293

[Channel %1: ] Block %2: Tool %4 has no spindle rotation direction

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

Select spindle rotation direction in tool list.

Programm

Clear alarm with the RESET key. Restart part program

continuation:

Alarms

Diagnostics Manual, 10/2020, 6FC5398-6BP40-6BA4

631

Cycle alarms

61294

[Channel %1: ] Block %2: Active radius/diameter setting does not match reset setting

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

Before starting up the program, set G group 29 (DIAMON, DIAMOF etc.) to reflect the corresponding reset value.

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61295

[Channel %1: ] Block %2: The value of the 'Axis sequence' parameter is illegal

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

Correct the "Axis sequence" parameter in the screenform

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61296

[Channel %1: ] Block %2: Blank programmed incorrectly

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

The blank has been programmed incorrectly.

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

Correct the blank.

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61297

[Channel %1: ] Block %2: Reference for incremental retraction plane missing

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

The retraction plane can only be specified in increments if the blank is entered.

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

Program the retraction plane in absolute terms.

Programm

Clear alarm with the RESET key. Restart part program

continuation:

Alarms

632

Diagnostics Manual, 10/2020, 6FC5398-6BP40-6BA4

Cycle alarms

61298

[Channel %1: ] Block %2: No work offset entered for main spindle

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

No work offset has been specified for the main spindle.

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

Specify a work offset for the main spindle in the program header or under Settings.

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61299

[Channel %1: ] Block %2: No work offset entered for counterspindle

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

No work offset has been entered for the counterspindle.

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

Specify a work offset for the counterspindle in the program header or under Settings.

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61300

[Channel %1: ] Block %2: Probe defective

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61301

[Channel %1: ] Block %2: Probe not switching

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

The measuring distance was completely traversed, but no switching signal was generated at the measuring input.

Remedy:

-Check measuring input.

-Check measuring distance.

-Probe defective.

-If the measuring cycles are used with Sinutrain or an NCU with simulated axes, then check MD13231

$MN_MEAS_PROBE_OFFSET.

MD13231 moves the MEAS switching position and must be less than the measuring distance parameterized in the current

measuring cycle.

Alarms

Diagnostics Manual, 10/2020, 6FC5398-6BP40-6BA4

633

Cycle alarms

61302

[Channel %1: ] Block %2: Probe - collision

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

The measuring probe collided with an obstacle when being positioned.

Remedy:

- Check spigot diameter (may be too small)

- Check measuring distance (may be too long)

61303

[Channel %1: ] Block %2: Safety margin exceeded %4

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

The measuring result differs greatly from the specified value.

Remedy:

For 840D sl - up to SW 2.6 SP1 and for 828D - up to SW 4.3:

- Check setpoint value and parameter _TSA

For 840D sl - as from SW 2.7 and for 828D - as from SW 4.4:

- Check setpoint value and parameter TSA

61304

[Channel %1: ] Block %2: Allowance

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

The difference between actual and setpoint measurements is greater than the upper tolerance limit (screen parameter TUL):

- TUL is the upper tolerance limit of the measurement difference.

- TUL is always related to the material, irrespective of whether external or internal machining is involved.

- The hole/pocket is thus too small and the spigot is too large.

- This means that further material can be removed.

- The measuring cycle parameter TUL corresponds to "upper deviation", the usual term used in mechanical engineering for

fits and tolerances.

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61305

[Channel %1: ] Block %2: Dimension too small

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

The difference between the actual and setpoint measurement is less than the lower tolerance limit (screen parameter TLL):

- TLL is the lower tolerance limit of the measurement difference.

- TLL is always related to the material, irrespective of whether external or internal machining is involved.

- The hole/pocket is thus too large and the spigot too small.

- This means that too much material has already been removed.

- The measuring cycle parameter TLL corresponds to "lower deviation", the usual term used in mechanical engineering for

fits and tolerances.

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

Programm

Clear alarm with the RESET key. Restart part program

continuation:

Alarms

634

Diagnostics Manual, 10/2020, 6FC5398-6BP40-6BA4

Cycle alarms

61306

[Channel %1: ] Block %2: Permissible measuring difference exceeded

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Remedy:

For 840D sl - up to SW 2.6 SP1 and for 828D - up to SW 4.3:

- Check setpoint value and parameter DIF

For 840D sl - as from SW 2.7 and for 828D - as from SW 4.4:

- Check setpoint value and parameter DIF

61307

[Channel %1: ] Block %2: Incorrect measuring variant %4

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Remedy:

For 840D sl - up to SW 2.6 SP1 and for 828D - up to SW 4.3:

- The value of parameter _MVAR is impermissible.

For 840D sl - as from SW 2.7 and for 828D - as from SW 4.4:

- The value of parameter S_MVAR is impermissible.

61308

[Channel %1: ] Block %2: Check measuring path

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

Remedy:

A traversing path for measuring is generated with a size that can be specified. It describes the maximum distance before and

after the expected switching position (workpiece edge) and must have a value greater than 0.

In the AUTOMATIC operating mode:

For 840D sl - to SW 2.6 SP1 and for 828D - to SW 4.3 :

- Check parameter _FA

For 840D sl - from SW 2.7 and for 828D - from SW 4.4 :

- Check parameter DFA

In the JOG mode:

For 840D sl - from SW 2.7 and for 828D - from SW 4.4 :

- Check parameters MD51786: $MNS_J_MEA_T_PROBE_MEASURE_DIST, MD51752:

$MNS_J_MEA_M_DIST_TOOL_LENGTH and MD51753: $MNS_J_MEA_M_DIST_TOOL_RADIUS

61309

[Channel %1: ] Block %2: Check probe type

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

Remedy:

Measurement of workpiece:

Check tool type of measuring probe in the tool management.

When measuring workpiece milling, it is preferred to use tool types 710, 712, 713 or 714. But a type 1xy can also be used.

Type 710 is permitted for workpiece measurement in all measuring cycles. Types 712, 713 and 714 are intended for special

measuring tasks.

When measuring workpiece turning, it is preferred to use tool type 580. However, a type 1xy can also be used, but only

if setting data $SC_TOOL_LENGTH_TYPE=2 is set.

Measurement of tool:

- For measuring tool milling, no permissible tool probe type is entered in SD54633 $SNS_MEA_TP_TYPE[S_PRNUM-1] or

SD54648 $SNS_MEA_TPW_TYPE[S_PRNUM-1] and/or

check the permissible working plane G17...G19 for tool type "Disk".

- "Cube" is the only tool probe type permitted on milling/turning machines:

SD54633 $SNS_MEA_TP_TYPE=0 and SD54648 $SNS_MEA_TPW_TYPE=0

Alarms

Diagnostics Manual, 10/2020, 6FC5398-6BP40-6BA4

635

Cycle alarms

61310

[Channel %1: ] Block %2: Scale factor is active

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

Scale factor = scaling is active.

Remedy:

Switch off the active scale factor in the program. Measuring is not possible with an active scale factor.

61311

[Channel %1: ] Block %2: No D number active

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

No tool offset for the measuring probe (for workpiece measurement) or no tool offset for the active tool (for tool

measurement) is selected.

Remedy:

Select the tool's tool edge number D.

61312

[Channel %1: ] Block %2: Check measuring cycle number

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

Remedy:

The measuring cycle called is impermissible for the current technology.

61313

[Channel %1: ] Block %2: Check probe number

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

Remedy:

Check parameter S_PRNUM

Measure workpiece: Parameter S_PRNUM 1 to 12

Measure tool: Parameter S_PRNUM 1 to 6

61314

[Channel %1: ] Block %2: Check selected tool type

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

Remedy:

Measure workpiece:

- Specify new S_PRNUM or recalibrate probe

- Check whether the probe (type 7xx or 5xx) is suitable for the measuring task

Measure tool:

Tool type impermissible for calibration (adjustment) of the tool probe.

61315

[Channel %1: ] Block %2: Check position of cutting edge

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

When measuring the workpiece in turning, cutting edge positions 7 and 8 are allowed for probe type 580.

Cutting edge positions 5 and 6 are also possible in special applications, such as measuring at the counterspindle.

Remedy:

When measuring the workpiece in turning, check the cutting edge position of the probe in the tool list.

When measuring the tool in turning with orientable toolholders, the active cutting edge position of the probe is evaluated.

In this case, the active one must be checked.

61316

[Channel %1: ] Block %2: Center and radius cannot be determined

Parameters:

%1 = Channel number

%2 = Block number, label

Alarms

636

Diagnostics Manual, 10/2020, 6FC5398-6BP40-6BA4

Cycle alarms

Explanation:

No circle can be calculated from the measured points, as all measured points lie on a straight line.

Remedy:

Program change

61317

[Channel %1: ] Block %2: Check number of circle calculation points

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

Parameterization faulty; requires 3 or 4 points to calculate the center point.

Remedy:

Change parameterization of CYCLE116.

61318

[Channel %1: ] Block %2: Check weighting factor

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

Remedy:

For 840D sl - up to SW 2.6 SP1 and for 828D - up to SW 4.3:

- Check parameter (_K)

For 840D sl - as from SW 2.7 and for 828D - as from SW 4.4:

- Check parameter (FW)

61319

[Channel %1: ] Block %2: Check call parameter CYCLE114

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

Remedy:

Check call parameter CYCLE114.

61320

[channel %1: ] block %2: check tool name / number

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

Remedy:

For 840D sl - up to SW 2.6 SP1 and for 828D - up to SW 4.3:

- Check parameters _TNUM, _TNAME.

Bei 840D sl - as from SW 2.7 and for 828D - as from SW 4.4:

- Check parameter S_TNAME.

With active tool management, parameter S_TNAME is empty or

the specified tool name is unknown to the tool management.

61321

[Channel %1: ] Block %2: Check WO memory number

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

For 840D sl - up to SW 2.6 SP1 and for 828D - up to SW 4.3:

- Check parameter _KNUM

For 840D sl - as from SW 2.7 and for 828D - as from SW 4.4:

- Check the default number of the work offset to be corrected in the measuring cycle screen.

- Check also the parameters S_KNUM and S_KNUM1 in the measuring cycle call interface.

Programm

Clear alarm with the RESET key. Restart part program

continuation:

Alarms

Diagnostics Manual, 10/2020, 6FC5398-6BP40-6BA4

637

Cycle alarms

61322

[Channel %1: ] Block %2: Check 4th digit of _KNUM

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

The stated digit of _KNUM includes invalid values. Also check _MVAR.

Remedy:

For 840D sl - up to SW 2.6 SP1 and for 828D - up to SW 4.3:

Check parameter for tool offset target (_KNUM) and/or measurement variant (_MVAR)

61323

[Channel %1: ] Block %2: Check 5th digit of _KNUM

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

The stated digit of _KNUM includes invalid values. Also check _MVAR.

Remedy:

For 840D sl - up to SW 2.6 SP1 and for 828D - up to SW 4.3:

Check parameter for tool offset target (_KNUM) and/or measurement variant (_MVAR)

61324

[Channel %1: ] Block %2: Check 6th digit of _KNUM

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

The stated digit of _KNUM includes invalid values. Also check _MVAR.

Remedy:

For 840D sl - up to SW 2.6 SP1 and for 828D - up to SW 4.3:

Check parameter for tool offset target (_KNUM) and/or measurement variant (_MVAR)

61325

[Channel %1: ] Block %2: Check measuring axis/offset axis

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

Remedy:

For 840D sl - up to SW 2.6 SP1 and for 828D - up to SW 4.3:

- Check parameters for measuring axis _MA

For 840D sl - as from SW 2.7 and for 828D - as from SW 4.4:

- Check parameters for measuring axis (X, Y, Z)

61326

[Channel %1: ] Block %2: Check measuring direction

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

Remedy:

For 840D sl - to SW 2.6 SP1 and for 828D - to SW 4.3 :

- Milling measuring cycles:

- Parameter for the measuring direction (_MD) has an incorrect value.

For 840D sl - from SW 2.7 and for 828D - from SW 4.4 :

- Milling measuring cycles:

- Check the measuring direction (+ -) entered in the screenform.

For 840D sl and for 828D - from SW 4.6 :

- Milling measuring cycles:

- Check the measuring direction (+ -) entered in the screenform.

- Turning measuring cycles:

- Check the actual pre-position of the workpiece probe with reference to the entered inner or outer measurement.

61327

[Channel %1: ] Block %2: Program reset required

Parameters:

%1 = Channel number

%2 = Block number, label

Alarms

638

Diagnostics Manual, 10/2020, 6FC5398-6BP40-6BA4

Cycle alarms

Explanation:

NC reset required.

Remedy:

Execute NC reset.

61328

[Channel %1: ] Block %2: Check D number

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

The D number in parameter _KNUM is larger than the maximum value (MD18105).

Only cutting edges 1 and 2 are permitted for the "simultaneous meusurement" function.

Remedy:

For 840D sl - up to SW 2.6 SP1 and for 828D - up to SW 4.3:

- Check parameter for tool offset target (_KNUM)

Number of the tool edge is greater than that defined in MD18105

For 840D sl - as from SW 2.7 and for 828D - as from SW 4.4:

- Check parameter for tool offset target (S_KNUM1)

Number of the tool edge is greater than that defined in MD18105

61329

[Channel %1: ] Block %2: Check rotary axis

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

Remedy:

No name assigned to the axis number specified in the parameter of the rotary axis, or this axis is not configured as a rotary

axis.

For 840D sl - up to SW 2.6 SP1 and for 828D - up to SW 4.3:

- Check MD 20080 and/or MD 30300.

For 840D sl - as from SW 2.7 and for 828D - as from SW 4.4:

- Check MD 20080, MD 30300 and/or MCS 52207 - bit6.

61330

[Channel %1: ] Block %2: Coordinate rotation active

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

No measuring possible in the rotated coordinate system.

Remedy:

Check the conditions for measuring.

61331

[Channel %1: ] Block %2: Angle too large, change measuring axis

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

Remedy:

For 840D sl - up to SW 2.6 SP1 and for 828D - up to SW 4.3:

- Parameter starting angle (_STA) is too large for the measuring axis specified.

For 840D sl - as from SW 2.7 and for 828D - as from SW 4.4:

- Parameter starting angle (alpha 0) is too large for the measuring axis specified.

Select another measuring axis.

61332

[Channel %1: ] Block %2: Modify tool tip position

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

The tool tip is below the measuring probe surface (e.g. for a ring gauge or cube).

Remedy:

Place the tool above the measuring probe surface.

Alarms

Diagnostics Manual, 10/2020, 6FC5398-6BP40-6BA4

639

Cycle alarms

61333

[Channel %1: ] Block %2: Check calibration block number

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

Remedy:

Parameter _CALNUM is too large, reduce it to a permissible value

For 840D sl - up to SW 1.x:

- Increase the maximum value of _CVAL[2] in GUD6

For 840D sl/828D - as from SW 2.5:

- Check following machine data: 51601 $MNS_MEA_CAL_EDGE_NUM

61334

[Channel %1: ] Block %2: Check safety area

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

Remedy:

Check the parameters for the protection area

For 840Dsl - up to SW 2.6 SP1 and for 828D - up to SW 4.3:

-_SZA or _SZO

For 840D sl - as from SW 2.7 and for 828D - as from SW 4.4:

- XS, YS or ZS

61335

[Channel %1: ] Block %2: Reserved

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

Alarm triggered: Reserved

Remedy:

reserved

61336

[Channel %1: ] Block %2: Geometry axes do not exist

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

No geometry axes configured.

Remedy:

Machine data in MD 20060 must be changed.

61337

[Channel %1: ] Block %2: Check measuring input

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61338

[Channel %1: ] Block %2: Positioning speed equal to zero

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

Alarms

640

Diagnostics Manual, 10/2020, 6FC5398-6BP40-6BA4

Cycle alarms

Remedy:

For some measuring versions, for example measuring spigots, in addition to the actual measuring paths, intermediate paths

are generated that are traversed with a specified feed.

The values for the feed are specified:

- For 840D sl - up to SW 1.x: in parameters _SPEED[1] and _SPEED[2] in GUD6.

- For 840D sl/828D - as from SW 2.5: in setting data 55631 $SCS_MEA_FEED_PLANE_VALUE and 55632

$SCS_MEA_FEED_FEEDAX_VALUE

- For 840D sl/828D - as from SW 4.4 : in the setting data 55634 $SCS_MEA_FEED_PLANE_VALUE and 55636

$SCS_MEA_FEED_FEEDAX_VALUE

61339

[Channel %1: ] Block %2:Correction factor for rapid traverse speed = 0

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Remedy:

For 840D sl - up to SW 1.x: Check parameter _SPEED[0] in GUD6

For 840D sl/828D - as from SW 2.5: Check setting data 55630 $SCS_MEA_FEED_RAPID_IN_PERCENT

For 840D sl/828D - as from SW 4.4: Check setting data 55632 $SCS_MEA_FEED_RAPID_IN_PERCENT

61340

[Channel %1: ] Block %2: Incorrect alarm number

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Remedy:

Internal error in measuring cycles.

61341

[Channel %1: ] Block %2: Probe not calibrated in active plane or wrong calibration data record

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Remedy:

Calibrate the probe before measuring.

Check the number of the probe calibration data field (calibration data record) in parameter S_PRNUM.

Note planes G17, G18 and G19. Only G18 is permitted for workpiece measurement when turning.

Check: Setting data 54611 $SNS_MEA_WP_FEED[S_PRNUM-1] > 0 after calibration

61342

[Channel %1: ] Block %2: Upgrade NCK software version

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Remedy:

Upgrade NCU software version.

61343

%[[channel %1: ] block %2:%]Tool does not exist: %4

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Remedy:

Check tool name.

61344

[Channel %1: ] Block %2: Several tools are active

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Remedy:

Remove tool from another spindle.

Alarms

Diagnostics Manual, 10/2020, 6FC5398-6BP40-6BA4

641

Cycle alarms

61345

[Channel %1: ] Block %2: D number of tool offset, too many digits

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Remedy:

For 840D sl - up to SW 2.6 SP1 and for 828D - up to SW 4.3:

Reduce the D number in _KNUM, check software or MD of flat D number.

61346

[Channel %1: ] Block %2: Distance between starting point and measuring point is smaller than

or equal to zero

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

For 840D sl - up to SW 2.6 SP1 and for 828D - up to SW 4.3:

: - Parameter _SETV[0] or _SETV[1] is empty or less than 0.

For 840D sl - as from SW 2.7 and for 828D - as from SW 4.4:

: - Parameter X1 or X2 is empty or less than 0.

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61347

[Channel %1: ] Block %2: Angle 1st edge - 2nd edge equals 0

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Remedy:

For 840D sl - up to SW 2.6 SP1 and for 828D - up to SW 4.3:

- Parameter following angle (_INCA) is 0.

For 840D sl - as from SW 2.7 and for 828D - as from SW 4.4:

- Parameter following angle (alpha 1) is 0.

61348

[Channel %1: ] Block %2: Angle rel. to reference edge equals 0

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61349

[Channel %1: ] Block %2: Distance upper probe edge - measuring position = 0 for tool radius

measurement

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Alarms

642

Diagnostics Manual, 10/2020, 6FC5398-6BP40-6BA4

Cycle alarms

Remedy:

The distance between the upper and lower edges of the tool probe equals 0; relevant for radius measurement.

For 840D sl - up to SW 1.x: Check parameter _TP[x,9]

For 840D sl/828D - as from SW 2.5: Check setting data 54634 $SNS_MEA_TP_CAL_MEASURE_DEPTH

61350

[Channel %1: ] Block %2: Feed, speed not programmed for tool measurement with rotating

spindle

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Remedy:

For 840D sl - up to SW 2.6 SP1 and for 828D - up to SW 4.3:

- Measuring feed and/or spindle speed during tool measurement with turning spindle not entered in GUD variable _MFS.

- Check parameter _MFS[0]

For 840D sl - as from SW 2.7 and for 828D - as from SW 4.4:

- Check parameters F1 and S1

61351

[Channel %1: ] Block %2: Tool length or radius is 0

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Remedy:

Cutter: - Check length and radius of the active tool in the compensation data memory

Drill: - Check length of the active tool in the compensation data memory

- Radius or tip angle of the active tool must be predefined in the compensation data memory

61352

[Channel %1: ] Block %2: Path for logfile not permitted

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

The specified path for the log file is incorrect.

Remedy:

Check parameter _PROTNAME[0]

61353

[Channel %1: ] Block %2: Path for logfile not found

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

The specified directory does not exist or the specified path is incorrect.

Remedy:

Check parameter _PROTNAME[0]

61354

[Channel %1: ] Block %2: Log file not found

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

No name specified for the log file.

Remedy:

Check parameter _PROTNAME[0]

61355

[Channel %1: ] Block %2: Incorrect file type for logfile

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

The file extension for the log file is incorrect.

Remedy:

Check parameter _PROTNAME[0]

Alarms

Diagnostics Manual, 10/2020, 6FC5398-6BP40-6BA4

643

Cycle alarms

61356

[Channel %1: ] Block %2: Logfile is being used

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

The log file is already used by an NC program.

Remedy:

Check parameter _PROTNAME[1]

61357

%[[Channel %1: ] Block %2: %] Not enough NC memory or too many files, directories in the NC

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

There is not enough NC memory available, or too many files or directories in the NC file system.

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

Delete files whose names are comprised exclusively of numbers, e.g. "201202100938202_MPF", in the directory /

_N_WKS_DIR/_N_TEMP_WPD.

Also check whether other files in this directory can be deleted.

Check, and if required, increase MD18320: $MN_MM_NUM_FILES_IN_FILESYSTEM.

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61358

[Channel %1: ] Block %2: Error during reporting: WRITE command %4

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Internal error

Remedy:

Causes of error code %4:

10 The file size specified in MD11420 $MN_LEN_PROTOCOL_FILE has been reached (file is full).

Machine data MD11420 must be set to a value of at least 20 kB, and this sets the maximum size of the log file.

- Increase the value in MD11420 or

- Select log data "new" in cycle150 (data are overwritten) or

- Delete log file or

- Create new log file (change the name of the log file in cycle 150)

Error code 10 occurs only when logging in the passive file system of the NC.

13 The protection level must be greater than or equal to the Write right of the stated log file.

16 Check the path of the log file (invalid external path).

Other errors: See Programming Guide: WRITE command

Save measurement results:

After eliminating the cause of the error, the associated log can be generated with the function "Report last measurement".

61359

[Channel %1: ] Block %2: Error recording in table format: %4

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Internal error

Remedy:

Call the hotline!

61360

[Channel %1: ] Block %2: Error recording in JOG: %4

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Internal error

Remedy:

Call the hotline!

Alarms

644

Diagnostics Manual, 10/2020, 6FC5398-6BP40-6BA4

Cycle alarms

61361

[Channel %1: ] Block %2: Error reporting last measurement %4

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Internal error

Remedy:

Call the hotline!

61362

[Channel %1: ] Block %2: Tolerance of the linear vector %4 exceeded

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

If the error comes from CYCLE996 or CYCLE9960:

The tolerance of the linear vectors is exceeded during the measurement of the kinematics.

The value of the tolerance is transferred in parameter TLIN.

If TLIN=0 or tolerance (check) = no, the measured vectors are not monitored.

Remedy:

A 2nd measurement with a larger tolerance can be made for the analysis. The kinematic data should not be overwritten.

The newly measured vectors are documented in the measurement log (data file).

61363

[Channel %1: ] Block %2: Tolerance of the rotary axis vector %4 exceeded

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Remedy:

61364

[Channel %1: ] Block %2: Check distance between measuring points %4

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Remedy:

For 840D sl - to SW 2.6 SP1 and for 828D - to SW 4.3 :

-In the automatic mode, check parameter clearance, measuring points (_ID).

- In JOG, selected measuring points are identical, redefine measuring points.

For 840D sl - from SW 2.7 and for 828D - from SW 4.4 :

-In the automatic mode, check parameter clearance measuring points (_ID).

- In JOG, selected measuring points are identical, redefine measuring points.

61365

[Channel %1: ] Block %2: Check circular feed

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Remedy:

For 840D sl - up to SW 2.6 SP1 and for 828D - up to SW 4.3:

:- Check parameter _RF

For 840D sl - as from SW 2.7 and for 828D - as from SW 4.4:

- Check parameter SD55640 $SCS_MEA_FEED_CIRCLE

61366

[Channel %1: ] Block %2: Direction of rotation for tool measurement with rotating spindle not

specified.

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Alarms

Diagnostics Manual, 10/2020, 6FC5398-6BP40-6BA4

645

Cycle alarms

Remedy:

For 840D sl - up to SW 1.x:

- Check parameter _CM[5] in GUD6, permissible values are 3 (corresponds to M3) and/or 4 (corresponds to M4)

For 840D sl/828D - as from SW 2.5:

- Check setting data 54674 $SNS_MEA_CM_SPIND_ROT_DIR, permissible values are 3 (corresponds to M3) and/or 4

(corresponds to M4)

61367

[channel %1: ] block %2: parameters %4 are identical

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Remedy:

For 840D sl - up to SW 2.6 SP1 and for 828D - up tp SW 4.3:

- Specify different positions for the relevant points of _SETV[0...7]

For 840D sl - as from SW 2.7 and for 828D - as from SW 4.4:

- Specify different positions for the relevant points of P1(X1,Y1), P2(X2,Y2), P3(X3,Y3) and P4(X4,Y4).

61368

[channel %1: ] block %2: straights through parameter %4 do not intersect

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Remedy:

For 840D sl - up to SW 2.6 SP1 and for 828D - up tp SW 4.3:

- Specify different positions for the relevant points of _SETV[0...7]

For 840D sl - as from SW 2.7 and for 828D - as from SW 4.4:

- Specify different positions for the relevant points of P1(X1,Y1), P2(X2,Y2), P3(X3,Y3) and P4(X4,Y4).

61369

[Channel %1: ] Block %2: Position of corner not clearly definable, check parameter %4

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

For 840D sl - up to SW 2.6 SP1 and for 828D - up to SW 4.3:

- Define P1 and P2 and/or P3 and P4 so that the intersection of the straights running through these points lies outside the

sections formed by P1 and P2 and/or P3 and P4.

For 840D sl - as from SW 2.7 and for 828D - as from SW 4.4:

- Define P1(X1,Y1) and P2(X2,Y2) and/or P3(X3,Y3) and P4(X4,Y4 so that the intersection of the straights running through

these points lies outside the sections formed by P1(X1,Y1) and P2(X2,Y2) and/or P3(X3,Y3) and P4(X4,Y4).

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61371

[Channel %1: ] Block %2: Product of column width and number of columns is greater than %4

characters per line

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Remedy:

Check user programming in cust_meaprot

Alarms

646

Diagnostics Manual, 10/2020, 6FC5398-6BP40-6BA4

Cycle alarms

61372

[Channel %1: ] Block %2: selected meas.variant requires SPOS-capable spindle

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Remedy:

Change measuring variant or check machine equipment.

If error message 61372 comes from CYCLE9960:

Calibration of the probe on ball is not possible with non-SPOS-capable spindle.

Select measuring variant without calibration.

61373

[Channel %1: ] Block %2: No SPOS-capable spindle available

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Remedy:

- Check configuration/parameterization of the spindle axis

- If the intention to use a 3D workpiece probe at a "non-SPOS capable spindle",

then check the setting of MD 52207 $MCS_AXIS_USAGE_ATTRIB[n], bit 9 (also see Commissioning instructions, cycles)

- If a 3D workpiece probe is attached to the machine outside the spindle,

then check the setting of MD 51740 $MNS_MEA_FUNCTION_MASK, bit 4. (also see Commissioning instructions, cycles)

61374

[Channel %1: ] Block %2: Probe not calibrated in axis direction %4

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Remedy:

Calibrate the probe in the specified axis direction.

61375

[Channel %1: ] Block %2: Trigger values of measuring sensor are incompatible

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Remedy:

Trigger values of the tool measuring sensor must be fully described either via the _TP[] / _TPW[] fields or via the setting data

(SD: 54625-54632 or SD: 54640-54647). A mixture of the two variants is not permitted.

61376

[Channel %1: ] Block %2: Number of teeth missing from tool parameters

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Remedy:

Enter number of teeth of the tool in the tool management

61377

[Channel %1: ] Block %2: Dimensional tolerance %4 exceeded

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Error message is displayed while measuring the kinematics of a grinding machine:

When the kinematics are measured (CYCLE496), it is checked whether the measured vectors

lie within the tolerance value of setting data $SCS_GRIND_MEA_KIN_TOL.

Remedy:

Error message is displayed while measuring the kinematics of a grinding machine:

The vectors of the kinematics are entered in advance so that the tolerance value of setting data $SCS_GRIND_MEA_KIN_TOL

is not exceeded during the following measuring process.

Alarms

Diagnostics Manual, 10/2020, 6FC5398-6BP40-6BA4

647

Cycle alarms

61378

[Channel %1: ] Block %2: Tool spindle is not the master spindle

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Remedy:

Before calling the measuring cycles, the tool spindle must be defined as master spindle (SETMS...).

61379

[Channel %1: ] Block %2: Too many teeth

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Remedy:

As a result of the cycle, tools with a maximum of 100 teeth can be measured.

61380

[Channel %1: ] Block %2: Tool probe width too small

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Remedy:

Check the following machine or setting data: 51781 $MNS_MEA_T_PROBE_THICKNESS[n]

61381

[Channel %1: ] Block %2: Coupling the spindle position with coordinate rotation around %4

not executable

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

The alarm relates to the cross-measuring tasks measuring cycle function "Coupling of spindle position with coordinate

rotation around the infeed axis".

This function requires a positionable spindle.

Remedy:

If a positionable spindle is not available for holding the workpiece probe,

the function "Coupling the spindle position with coordinate rotation around the infeed axis"

can be deactivated with SD55740 $SCS_MEA_FUNCTION_MASK, bit 1=0.

61382

[Channel %1: ] Block %2 probe is attached to the machine, measuring variant is not possible

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

The measuring variant cannot be executed with a probe permanently mounted on the machine.

The selected measuring variant requires rotational positioning/alignment of the probe.

Remedy:

Select a measuring variant that does not require rotational positioning/alignment of the probe.

61383

[Channel %1: ] Block %2: Rotary axis 1: Diameter tolerance of calibration ball of measurement

%4 exceeded

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

CYCLE996: See measured diameter in the parameters _OVR[72] to _OVR[74] or the value in the SD $SCS_MEA_KIN_DM_TOL

CYCLE9960: See measured diameter in the parameters _OVR[72] or the value in the SD $SCS_MEA_KIN_DM_TOL

Remedy:

Check the calibration data or recalibrate the 3D probe

Check the mechanical structure of the calibration ball in the machine

61384

[Channel %1: ] Block %2: Rotary axis 2: Diameter tolerance of calibration ball of measurement

%4 exceeded

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Alarms

648

Diagnostics Manual, 10/2020, 6FC5398-6BP40-6BA4

Cycle alarms

Explanation:

CYCLE996: See measured diameter in the parameters _OVR[75] to _OVR[77] or the value in the SD $SCS_MEA_KIN_DM_TOL

CYCLE9960: See measured diameter in the parameters _OVR[75] or the value in the SD $SCS_MEA_KIN_DM_TOL

Remedy:

Check the calibration data or recalibrate the 3D probe

Check the mechanical structure of the calibration ball in the machine

61385

[Channel %1: ] Block %2: Probe not calibrated in the coordinate system

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Probe has not been calibrated in the coordinate system set in MD52000 $MCS_DISP_COORDINATE_SYSTEM.

Remedy:

Calibrate the probe before measurement.

61386

[Channel %1: ] Block %2: Invalid protection level for executing measuring cycles %4

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

The protection level is inadequate for the execution of the measuring cycles.

Remedy:

See MD51742 $MNS_MEA_ACCESS_EXEC and MD11160 $NM_ACCESS_EXEC_CST

61387

[Channel %1: ] Block %2: Internal execution error

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Remedy:

Call the SIEMENS hotline

61401

[Channel %1: ] Block %2: Probe does not switch, path reduced by software end position %4

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

The traversing path would extend beyond the software end position on the current measuring axis.

The traversing path has currently been shortened, and does not reach the position specified as a setpoint.

Alarm 61401 is output after 5 unsuccessful contact attempts.

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

- Check setpoint value specification.

- Reduce the measuring distance (DFA).

- Place the workpiece further away from the software end position.

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61402

[Channel %1: ] Block %2: Probe collision, path reduced by software end position %4

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

This alarm is only output with external measurements (web, spigot, ball) in conjunction with a possible collision in the

infeed axis.

The collision is caused by the reduction of the path in the measuring axis of the working plane, before lowering the infeed

axis to the measuring height.

The probe was switched during the following infeed in the infeed axis.

If the path had not been reduced, the traversing movement would have extended beyond the software end position of the

working plane, and the corresponding NCK alarm 10722 would have been triggered.

Alarms

Diagnostics Manual, 10/2020, 6FC5398-6BP40-6BA4

649

Cycle alarms

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

- Check setpoint value specification.

- Place the workpiece further away from the software limit position.

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61403

[Channel %1: ] Block %2: Work offset correction not executed

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Remedy:

The measurement result contains more than one rotation component around the geometry axes of the coordinate system.

However, only one of the rotation components of a rotary axis can be corrected.

To prevent any consequential position errors, the offset of the selected rotary axis is not performed.

"Correction into the coordinate system" must be selected as the bypass.

61404

[Channel %1: ] Block %2: Tool correction not executed

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

The offset of the selected tool could not be executed

because of the current tool status.

The following applies to tools without a tool status:

- Must not be disabled, must have been active and in use.

The following applies to tools that form a tool grouping:

- Must not be disabled, must have been active and in use.

Remedy:

Check the tool state and adapt accordingly.

61405

[Channel %1: ] Block %2: Tool environment does not exist

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Remedy:

For 840D sl - up to SW 2.6 SP1 and for 828D - up to SW 4.3:

- Correct the name of the tool environment (_TENV) or create this environment.

61406

[Channel %1: ] Block %2: Check DL number

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Remedy:

For 840D sl - up to SW 2.6 SP1 and for 828D - up to SW 4.3:

- Check parameter _DLNUM

For 840D sl - as from SW 2.7 and for 828D - as from SW 4.4:

- Check parameter DL

Check the number of the sum offset and that of the setup offset.

61407

[Channel %1: ] Block %2: Check 7th digit and higher of _KNUM

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Alarms

650

Diagnostics Manual, 10/2020, 6FC5398-6BP40-6BA4

Cycle alarms

Remedy:

For 840D sl - up to SW 2.6 SP1 and for 828D - up to SW 4.3:

- Check parameter _KNUM.

- Check the the number of the sum offset and that of the setup offset.

61408

[Channel %1: ] Block %2: total offsets not present

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Remedy:

Set MD 18080, Bit 8=1

61409

[Channel %1: ] Block %2: set up offsets not present

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Remedy:

Set MD 18112, Bit 4=1

61410

[Channel %1: ] Block %2 access to nonexistent tool element or property

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Remedy:

The variable to be corrected requires an option or an increase in MD values.

61411

[Channel %1: ] Block %2: Check the distribution of measuring points on the plane.

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Remedy:

Check the setpoint and actual values

61412

[Channel %1: ] Block %2: channel basic frame not present

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Remedy:

Set MD 28081>0, $P_CHBFRMASK>0

61413

[Channel %1: ] Block %2: check setpoint of ball diameter, %4

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Remedy:

Check setpoint value of spherical diameter.

61414

[Channel %1: ] Block %2 : distortion of triangle over limit

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Remedy:

Check the setpoint and actual values

Alarms

Diagnostics Manual, 10/2020, 6FC5398-6BP40-6BA4

651

Cycle alarms

61415

[Channel %1: ] Block %2: Check probe / machining plane

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Remedy:

Enter permissible probe for machining plane:

- For 840D sl - up to SW 1.x: Check the variables _TP[x,8] and _TPW[x,8] in GUD6

- For 840D sl/828D - as from SW 2.5: Check the setting data 54633 $SNS_MEA_TP_TYPE and/or 54648

$SNS_MEA_TPW_TYPE

or change the machining plane.

61416

[Channel %1: ] Block %2: Probe number is greater than the maximum number of fields

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Remedy:

Check parameter S_PRNUM

Measure workpiece: Parameter S_PRNUM 1 to 12

Measure tool: Parameter S_PRNUM 1 to 6

61417

[Channel %1: ] Block %2: Probe will collide with the carrier of the reference groove.

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Remedy:

Take up collision-free initial position of the axes involved in the measuring process.

61418

[Channel %1: ] Block %2: Protocol file too small, check MD11420: LEN_PROTOCOL_FILE.

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Remedy:

Check MD11420: LEN_PROTOCOL_FILE.

A value of at least 20 kB must be set to use the function "Log measurement results".

This machine data specifies the maximum size of the log file.

61419

[Channel %1: ] Block %2: Check probe calibration with reference to center of ball/

circumference of ball.

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Setting in MD 51740 $MNS_MEA_FUNCTION_MASK bit1 does not match calibration status in

setting data 54610 $SNS_MEA_WP_STATUS_GEN[S_PRNUM] - THOUSANDS digit: 1=circumference 0=TCP (Tool Center

Point)

Remedy:

Check machine data 51740 $MNS_MEA_FUNCTION_MASK bit1

Remedy:

1. Recalibrate probe (adjust)

2. Change probe number S_PRNUM

3. Adjust MD51740 bit1

61420

[Channel %1: ] Block %2: Check calibration of multi/mono probes.

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Remedy:

The workpiece probe must be calibrated according to its type and use.

Alarms

652

Diagnostics Manual, 10/2020, 6FC5398-6BP40-6BA4

Cycle alarms

61421

[Channel %1: ] Block %2: Software release of measuring cycles or NCK inadequate or set up

incorrectly - error code %4

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Remedy:

Causes of error: Error code see %4

A -> _OVR[] - parameter field too small. Check GUD definition.

DEF CHAN REAL _OVR[72] (up to MZ06.03.xx.xx =32)

B -> $SCS_MEA_KIN_MODE? SD55645 not set up

61422

[channel %1: ] block %2: parameter measuring variant incorrect - error code: %4

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Remedy:

Causes of error: See error code %4

-> CYCLE996 _MVAR = 9x identifiers CYCLE996 measure kinematics or

-> CYCLE996 _MVAR ONES digit outside the value range 0..4

-> CYCLE996 _MVAR (parameter for normalization) HUNDRED THOUSANDS digit (dec6) or

-> CYCLE996 ONE MILLION digit(dec7) outside the value range 0..3

-> CYCLE996 Measurement version "compute kinematics" active, but rotary axes 1 and/or 2 not measured (see also

parameter _OVR[40])

or rotary axis 2 exists and no rotary axis vectors (V2xyz) are set up.

D -> CYCLE996 _MVAR TEN THOUSANDS digit (parameter rotary axis 1,2 or vector chain open, closed) outside the value

range 0..3

-> CYCLE9960 S_MVAR ONES to TEN THOUSANDS digit outside the value range

-> CYCLE9960 S_MVAR TENS digit not compatible with the ONES DIGIT

-> CYCLE9960 S_MVAR TENS digit outside the value range 0,2

61423

[Channel %1: ] Block %2: Parameter %4 not agreed or not created

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Remedy:

Causes of error: See error code %4

For 840D sl - up to SW 2.6 SP1 and for 828D - up to SW 4.3 :

1. Parameter CYCLE996 _TNUM incorrect or equals zero

2. No swivel data record created -> MD18088 = 0

For 840D sl - as from SW 2.7 and for 828D - as from SW 4.4 :

1. Parameter CYCLE996 S_TC incorrect or equals zero

2. No swivel data record created -> MD18088 = 0

For 840D sl - as from SW 4.7 SP1:

3 $NT_NAME?

-> CYCLE996 System variable $NT_NAME not existing

4 TRAFO NO=0?

-> CYCLE996 Trafo number = 0 ?

5 TRAFO TYP?

-> CYCLE996 Transformation type unequal to 24,40,56

6 S_MVAR?

-> CYCLE996 Trafo type OK, but incorrect call from CYCLE9960

7 TRAFO Roundaxis 3? -> CYCLE996 Transformation with 3rd rotary axis for kinematic measuring with CYCLE9960 not

allowed

1 (S_TNAME) -> CYCLE9960 Name of swivel data record or transformation not parameterized

2 (KC)

-> CYCLE9960 The transformation to be corrected must be set up and active

3 (TC)

-> CYCLE9960 The tool carrier to be corrected must be set up and active

-> CYCLE9960 Compile Cycle E996 not set up

Alarms

Diagnostics Manual, 10/2020, 6FC5398-6BP40-6BA4

653

Cycle alarms

61424

[Channel %1: ] Block %2: Parameter %4 for diameter of calibration ball incorrect

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Remedy:

Check whether the correct diameter of the calibration ball is entered in parameter S_SETV,

or the correct probe ball radius is entered in the tool data of the current workpiece probe.

The mechanical deviation of the position of the current workpiece probe must be minimized by presetting.

61425

[Channel %1: ] Block %2: Parameter for measuring axis rotary axis 1 or 2 incorrect - Error code:

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Remedy:

Causes of error: See error code %4

-> Rotary axis number incorrect (1 or 2)

-> No name agreed for rotary axis 1

-> Rotary axis vector V1xyz equals zero

-> No name agreed for rotary axis 2

-> Rotary axis vector V2xyz equals zero

For 840D sl - as from SW 4.7 SP1:

F VECTOR=0? -> CYCLE996 Orientation vector of the 1st rotary axis = 0

G VECTOR=0? -> CYCLE996 Orientation vector of the 2nd rotary axis = 0

-> CYCLE9960 Incorrect number of measurements

-> CYCLE9960 Max. number of measurements incorrect per axis 12

-> CYCLE9960 Min. number of measurements incorrect per axis 3

4(RA1) -> CYCLE9960 Measuring range rotary axis 1 too small

4(RA2) -> CYCLE9960 Measuring range rotary axis 2 too small

5(RA1) -> CYCLE9960 Measuring range rotary axis1 too large

5(RA2) -> CYCLE9960 Measuring range rotary axis 2 too large

-> CYCLE9960 Number of measurements incorrect, min. per axis 2 for interpolation points

-> CYCLE9960 Mod_Range Measuring range covers the complete modulo range (360°), and therefore must begin

at the starting position of the modulo range (usually 0)

The permissible measuring range of a rotary axis is from 10 to 360 degrees

61426

[Channel %1: ] Block %2: Sum of the active offsets does not equal zero - Error code: %4

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Remedy:

Causes of error: See error code %4

Check the overview of active offsets ($P_ACTFRAME)

Delete offsets in the rotary axes

-> sum of the translatory offsets of geometry axes <> 0

-> sum of the fine offsets of the geometry axes <> 0

-> sum of the rotary components of the geometry axes <> 0

-> sum of the translatory offsets of rotary axis 1 <> 0

-> sum of the translatory offsets of rotary axis 2 <> 0

Alarms

654

Diagnostics Manual, 10/2020, 6FC5398-6BP40-6BA4

Cycle alarms

61427

[Channel %1: ] Block %2: Tool data of the active workpiece probe incorrect or inactive - Error

code: %4

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Remedy:

Causes of error: See error code %4

-> Workpiece probe (or tool edge) inactive

-> Length L1 of the workpiece probe = 0

61428

[Channel %1: ] Block %2: Error while creating log file - Error code: %4

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Remedy:

Causes of error: See error code %4

-> Number of log files in the current directory > 99

-> Log files too long. Rename or delete log files,

check MD11420 $MN_LEN_PROTOCOL_FILE!

61429

[Channel %1: ] Block %2: Measuring axis (rotary axis 1 or 2) not in basic or intended position

- Error code: %4

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Remedy:

Error causes: See Error code %4

A -> Rotary axis 1 not in basic position for 1st measurement

B -> Rotary axis 2 not in basic position for 1st measurement

C -> Rotary axis 2 not rotated for the 2nd or 3rd measurement with reference to the 1st measurement -> see parameter

_OVR[63 to 65]

D -> Rotary axis 1 not rotated for the 2nd or 3rd measurement with reference to the 1st measurement -> see parameter

_OVR[60 to 62]

1 (RA1) -> CYCLE9960 Rotary axis 1 initially not in basic position

2 (AMODE DEC5) -> Selected basic position is not permissible

61430

[Channel %1: ] Block %2: Kinematic vectors not computed - Error code: %4

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Alarms

Diagnostics Manual, 10/2020, 6FC5398-6BP40-6BA4

655

Cycle alarms

Remedy:

Causes of error: See error code %4

-> Plausibility of the input points PM1, PM2, PM3 not fulfilled, resulting side lengths must not be equal to zero

(Notice: even in the case of side lengths not equal to zero, there is a risk of not being able to

form a triangle => check PM1...3!)

-> Enclosed angle at PM1 between the spread vectors PM1PM2 and PM1PM3 is equal to 0.

Starting points do not form a triangle.

-> Enclosed angle at PM2 between the spread vectors PM2PM1 and PM2PM3 is equal to 0.

Starting points do not form a triangle.

-> Enclosed angle at PM3 between the spread vectors PM3PM1 and PM3PM2 is equal to 0.

Starting points do not form a triangle.

-> Normalizing interpolation point: Invalid axis name defined for computation

-> Normalizing interpolation point: Invalid plane defined for computation

-> If the computed angle is smaller than the limiting value of the angular segment of the rotary axis

in parameter TVL. The computed limit angle and the name of the rotary axis are displayed.

With values of TVL < 20 degrees, inaccuracies are to be expected as a result of measuring inaccuracies

in the micrometer range of the probe.

Example: "61429 .. G Axis:C->TVLmin=12.345"

Remedy: Adjust angular value of rotary axis in user program or parameter TVL.

Note regarding 840 Dsl sb SW 4.7. SP1

With complete measurement of kinematics with CYCLE9960, the value for the limit angles is entered

in SD $SCS_MEA_KIN_MIN_ANG_TRIANGLE (minimum internal angle of the measuring triangle)

"CC Option ? " -> Option compile cycle "Measurement of kinematics" not set

"$MN_CC_ACTIVE_IN_CHAN_C996[0] ? " -> machine data for compile cycle not set

"License ? " -> License for "Measurement of kinematics" not set

For 840D sl - as from SW 4.7 SP1:

When measuring head kinematics without offset (spindle extension), an alternative calculation is performed with error

message A or G. This applies on condition that the rotary axis to be measured has been repositioned

-> Conditions for alternative calculation not fulfilled (rotary axis not positioned -> see _OVR[60] to _OVR]62]

or SD55648 $SCS_MEA_KIN_MIN_ANG_POS smaller than the difference of the rotary axis positions in _OVR[60] to

_OVR]62]

-> Conditions for alternative calculation not fulfilled (rotary axis not positioned -> see _OVR[60] to _OVR]62]

61431

[Channel %1: ] Block %2: Kinematic vectors not corrected - Error code: %4

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Remedy:

Error causes: see error code %4

-> Correction not possible with active transformation. A persistent transformation is active.

The transformation can only be calculated but not corrected. The values to be corrected are to be found in parameters

_OVR[1] to _OVR[20].

-> Correction not possible with active transformation. A user transformation is active.

The transformation can only be calculated but not corrected. The values to be corrected are to be found in parameters

_OVR[1] to _OVR[20].

61440

[Channel %1: ] Block %2: Position of cutting edge cannot be determined

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Remedy:

A turning tool with a cutting edge position between 1 and 8 must be used as the tool type.

Check the entered cutting edge position with reference to the basic position of the tool carrier.

Alarms

656

Diagnostics Manual, 10/2020, 6FC5398-6BP40-6BA4

Cycle alarms

61441

[Channel %1: ] Block %2: Position of cutting edge is not in the machining plane.

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Remedy:

The position of the cutting edge of the turning tool (cutting tip) is no longer in the machining plane (interpolation plane),

this can be caused, for example, by a tool carrier with orientation capability. Correct the tool carrier position.

61442

[Channel %1: ] Block %2: Tool carrier not parallel to the geometry axes

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Remedy:

After positioning the orientable tool carrier, tool lengths L1, L2 and L3 are not parallel to the geometry axes.

Check the positioning behavior of the rotary axes (blocking) of the tool carrier.

61443

[Channel %1: ] Block %2: Advance angle %4 or greater/less than +/-90° or +/-120°

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Remedy:

For 840D sl - up to SW 2.6 SP1 and for 828D - up to SW 4.3:

- Check the value in the parameter advance angle _INCA!

- If 3-point measurement is selected, _INCA must not be greater/less than +/-120°, and with 4-point measurement _INCA

must not be greater/less than +/-90°.

- The advance angle _INCA must always be parameterized unequal to "zero".

For 840D sl - aa from SW 2.7 and for 828D - as from SW 4.4:

- Check the value in the parameter advance angle alpha 1!

- If 3-point measurement is selected, alpha 1 must not be greater/less than +/-120° and with 4-point measurement, alpha

1 must not be greater/less than +/-90°!

- The advance angle alpha 1 must always be parameterized unequal to "zero".

61444

[Channel %1: ] Block %2: Current measuring speed is not identical to the calibration speed

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Remedy:

The relevant calibration speed is also stored in each calibration data record.

The current measuring speed with feedrate override of 100% is not equal to the calibration speed.

After calibration, the calibration speed value must be in the following setting data.

For workpiece measurement:

SD 54611 $SNS_MEA_WP_FEED[S_PRNUM-1] > 0

For tool measurement:

SD 54636 $SNS_MEA_TP_FEED[S_PRNUM-1] > 0 for calibration in the machine coordinate system

SD 54651 $SNS_MEA_TPW_FEED[S_PRNUM-1] > 0 for calibration in the workpiece coordinate system

Recalibrate probe (adjust) or specify new S_PRNUM.

61445

[Channel %1: ] Block %2: Check holder angle

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Remedy:

Check the entry for the holder angle in the tool offset.

For cutting edge positions 1-4, the holder angle must be greater than or equal to 90° and less than 180°,

for cutting edge positions 5-8, it must be greater than 0° and less than 90°.

Alarms

Diagnostics Manual, 10/2020, 6FC5398-6BP40-6BA4

657

Cycle alarms

61446

[Channel %1: ] Block %2: Check insert angle and clearance angle

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Remedy:

Check the entry for the insert angle / clearance angle in the tool offset!

61447

[Channel %1: ] Block %2: Reference point, measuring direction, check tool default setting of

probe

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

This alarm is only output for measurement in JOG with calibration of probe length,

on a reference piece or on the sphere.

An implausible result has occurred, comparable with overrunning

the safe area in automatic mode.

Remedy:

Check the specifications stated in the alarm text.

61501

[Channel %1: ] Block %2: Simulation is active

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Remedy:

Reset simulation

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61502

[Channel %1: ] Block %2: No tool offset active

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Remedy:

A tool number must be programmed

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61503

[Channel %1: ] Block %2: tool nose radius compensation left or right

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Remedy:

A tool offset value has to be programmed

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61504

[Channel %1: ] Block %2: _KNG incorrect for setup

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Remedy:

Programm

Clear alarm with the RESET key. Restart part program

continuation:

Alarms

658

Diagnostics Manual, 10/2020, 6FC5398-6BP40-6BA4

Cycle alarms

61505

[Channel %1: ] Block %2: retraction path is smaller than 1mm

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Remedy:

Increase retraction path

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61506

[Channel %1: ] Block %2: infeed path is smaller than 1mm

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Remedy:

Increase infeed path

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61507

[Channel %1: ] Block %2: safety clearance is smaller than 1mm

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Remedy:

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61508

[Channel %1: ] Block %2: Incorrect default setting for shoulder position

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Remedy:

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61509

[Channel %1: ] Block %2: Incorrect default setting for dresser position

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Remedy:

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61510

[Channel %1: ] Block %2: Test run feed is active

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Remedy:

Switch off test run feed

Programm

Clear alarm with the RESET key. Restart part program

continuation:

Alarms

Diagnostics Manual, 10/2020, 6FC5398-6BP40-6BA4

659

Cycle alarms

61511

[Channel %1: ] Block %2: Incorrect shoulder position or tool edge D1/D2

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Remedy:

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61512

[Channel %1: ] Block %2: Incorrect longitudinal position

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Remedy:

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61513

[Channel %1: ] Block %2: Dresser left and inclined grinding wheel

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Remedy:

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61514

[Channel %1: ] Block %2: Grinding wheel type missing

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Remedy:

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61515

[Channel %1: ] Block %2: Retraction path is smaller than or equal to dressing amount

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Remedy:

Change retraction path

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61517

[Channel %1: ] Block %2: Angle of inclined grinding wheel missing

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Remedy:

Enter angle under $TC_TPG8

Programm

Clear alarm with the RESET key. Restart part program

continuation:

Alarms

660

Diagnostics Manual, 10/2020, 6FC5398-6BP40-6BA4

Cycle alarms

61518

[Channel %1: ] Block %2: Shoulder height of the grinding wheel must be greater than the

grinding wheel radius

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Remedy:

Change shoulder height or grinding wheel radius

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61519

%[[Channel %1: ] Block %2: %]Incorrect type of machining

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Remedy:

Assign a value between 1 and 3 to parameter B_ART

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61520

[Channel %1: ] Block %2: Additional offsets not set

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Remedy:

Set MD18094 MM_NUM_CC_TDA_PARAM=10

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61521

[Channel %1: ] Block %2: Current grinding wheel too wide

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Remedy:

Reduce width of grinding wheel

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61522

[Channel %1: ] Block %2: Overlap is greater than or equal to the actual grinding wheel width

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Remedy:

Reduce overlap

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61523

[Channel %1: ] Block %2: Zero signal of calipers missing

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Remedy:

Check calipers signal

Programm

Clear alarm with the RESET key. Restart part program

continuation:

Alarms

Diagnostics Manual, 10/2020, 6FC5398-6BP40-6BA4

661

Cycle alarms

61524

[Channel %1: ] Block %2: Incorrect oblique angle

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Remedy:

Oblique plunge angles must be >-90° and <90°

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61525

[Channel %1: ] Block %2: Incorrect grinding wheel type

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Remedy:

Change grinding wheel type $TC_TPC1

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61526

[Channel %1: ] Block %2: Workpiece radius = 0

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Remedy:

Enter workpiece radius > 0

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61527

[Channel %1: ] Block %2: Grinding wheel radius is greater than or equal to the workpiece

radius

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Remedy:

Change grinding wheel radius or workpiece radius

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61529

[Channel %1: ] Block %2: Dimensional notation INCH programmed

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Remedy:

Basic system MD $MN_SCALING_SYSTEM_IS_METRIC does not correspond to programmed G command (G group 13).

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61530

[Channel %1: ] Block %2: Default longitudinal position incorrect

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Remedy:

Check longitudinal position parameter

Programm

Clear alarm with the RESET key. Restart part program

continuation:

Alarms

662

Diagnostics Manual, 10/2020, 6FC5398-6BP40-6BA4

Cycle alarms

61531

[Channel %1: ] Block %2: Longitudinal position not registered in Z

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Remedy:

Increase infeed path parameter

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61532

[Channel %1: ] Block %2: Value for _LAGE is incorrect

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Remedy:

Correct parameter content for _LAGE

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61533

[Channel %1: ] Block %2: No length L1 entered under D...

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Remedy:

Enter length L1 in the tool offset D of the grinding wheel

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61540

[Channel %1: ] Block %2: Incorrect D number / dresser D field active

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Remedy:

A tool D number must be programmed that is < _GC_DNUM

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61541

[Channel %1: ] Block %2: Incorrect grinding wheel type entered

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Remedy:

Select a valid grinding wheel type in tool management

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61542

[Channel %1: ] Block %2: Incorrect grinding wheel reference point selected when selecting

the dresser coordinate system

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Remedy:

A tool D number must be programmed that is < _GC_DNUM

Programm

Clear alarm with the RESET key. Restart part program

continuation:

Alarms

Diagnostics Manual, 10/2020, 6FC5398-6BP40-6BA4

663

Cycle alarms

61543

[Channel %1: ] Block %2: Incorrect dresser selected when selecting the dresser coordinate

system

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Remedy:

A dresser number >0 and <4 must be selected

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61544

[Channel %1: ] Block %2: Grinding wheel diameter worn down

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Remedy:

New grinding wheel required, or check limit values in the grinding wheel data

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61545

[Channel %1: ] Block %2: Width of grinding wheel worn down

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Remedy:

New grinding wheel required, or check limit values in the grinding wheel data

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61546

[Channel %1: ] Block %2: Dresser %4, wear limit length 1 reached

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Remedy:

New dresser required, or check limit values of dresser

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61547

[Channel %1: ] Block %2: Dresser %4, wear limit length 2 reached

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Remedy:

New dresser required, or check limit values of dresser

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61548

[Channel %1: ] Block %2: Dresser %4, wear limit length 3 reached

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Remedy:

New dresser required, or check limit values of dresser

Programm

Clear alarm with the RESET key. Restart part program

continuation:

Alarms

664

Diagnostics Manual, 10/2020, 6FC5398-6BP40-6BA4

Cycle alarms

61549

[Channel %1: ] Block %2: Incorrect dresser type selected

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Remedy:

Check dresser type on input

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61550

[Channel %1: ] Block %2: Swiveling of plane not possible with active grinding tool

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

Swiveling of the plane is not possible with an active grinding tool.

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

Load a milling tool before you swivel the plane.

The alarm can be suppressed using SD 55410 $SCS_MILL_SWIVEL_ALARM_MASK.

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61551

[Channel %1: ] Block %2: Setting of milling tool not possible with active grinding tool

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

Setting of milling tools is not possible with an active grinding tool.

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

Load a milling tool, before you call positioning.

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61552

[Channel %1: ] Block %2: Alignment of milling tool not possible with active grinding tool

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

Alignment of milling tools is not possible with an active grinding tool.

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

Load a milling tool before you call alignment.

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61553

[Channel %1: ] Block %2: Alignment of grinding tool only possible with active grinding tool

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

Alignment of grinding tools is only possible with an active grinding tool.

Alarms

Diagnostics Manual, 10/2020, 6FC5398-6BP40-6BA4

665

Cycle alarms

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

Load a grinding tool before calling alignment.

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61555

[Channel %1: ] Block %2: Diameter of grinding wheel ==0, GWPS cannot be calculated

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Remedy:

Check diameter

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61556

[Channel %1: ] Block %2: Impossible chamfer and radius of left edge of wheel

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Remedy:

Check values in grinding wheel data

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61557

[Channel %1: ] Block %2: Impossible chamfer and radius of right edge of wheel

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Remedy:

Check values in grinding wheel data

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61558

[Channel %1: ] Block %2: Chamfer / radius + shoulder height are larger than the retraction

height of the left edge of the grinding wheel

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Remedy:

Check values in grinding wheel data

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61559

[Channel %1: ] Block %2: Chamfer / radius + shoulder height are larger than the retraction

height of the right edge of the grinding wheel

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Remedy:

Check values in grinding wheel data

Programm

Clear alarm with the RESET key. Restart part program

continuation:

Alarms

666

Diagnostics Manual, 10/2020, 6FC5398-6BP40-6BA4

Cycle alarms

61560

[Channel %1: ] Block %2: Infeed in Z direction too big per stroke, or wheel too narrow

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Remedy:

Reduce infeed path parameter or use other tool

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61561

[Channel %1: ] Block %2: Feed left wheel edge is smaller than or equal to zero

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Remedy:

Check values in grinding wheel data

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61562

[Channel %1: ] Block %2: Feed right wheel edge is smaller than or equal to zero

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Remedy:

Check values in grinding wheel data

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61563

[Channel %1: ] Block %2: Feed on the diameter is smaller than or equal to zero

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Remedy:

Check values in grinding wheel data

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61564

%[[Channel %1: ] Block %2: %]Feed insertion is smaller than or equal to zero

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Remedy:

Check values in grinding wheel data

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61565

[Channel %1: ] Block %2: Feed dressing is smaller than or equal to zero

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Remedy:

Check values in grinding wheel data

Programm

Clear alarm with the RESET key. Restart part program

continuation:

Alarms

Diagnostics Manual, 10/2020, 6FC5398-6BP40-6BA4

667

Cycle alarms

61566

[Channel %1: ] Block %2: Chamfer / radius is larger than the grinding wheel width

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Remedy:

Check values in grinding wheel data

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61567

[Channel %1: ] Block %2: %4 Total infeed depth and sum of the infeed must have the same sign

Parameters:

%1 = Channel number

%2 = Block number, label channel number

Explanation:

Remedy:

Check the signs of the infeeds

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61568

%[[Channel %1: ] Block %2: %]Error during form-truing %4

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

-103: Machining not possible

-121: Cancellation due to lack of memory

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

-103: Check grinding wheel contour or position of dresser does not match contour

-121: Check contour of the grinding wheel and technological data

Call the SIEMENS hotline

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61569

%[[Channel %1: ] Block %2: %]Machining plane different in new profiling and continue

profiling

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

- The machining plane must be the same for new profiling and continue profiling.

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61570

%[[Channel %1: ] Block %2: %]Profiling type is different in new profiling and continue profiling

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

Alarms

668

Diagnostics Manual, 10/2020, 6FC5398-6BP40-6BA4

Cycle alarms

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

- The type of profiling (parallel to the axis, parallel to the contour) must be the same for new profiling and continue profiling.

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61571

%[[Channel %1: ] Block %2: %]Infeed direction is different for new profiling and continue

profiling

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

- The infeed direction must be the same for new profiling and continue profiling.

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61572

%[[Channel %1: ] Block %2: %]Grinding wheel is not suitable for continue profiling

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

- The same grinding wheel must be used for continue profiling as for new profiling.

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61573

%[[Channel %1: ] Block %2: %]Edge of grinding wheel is not suitable for continue profiling

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

- The same edge of the grinding wheel must be used for continue profiling as for new profiling.

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61574

%[[Channel %1: ] Block %2: %]Error in contour %4

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

-1: Contour is not continuous

Alarms

Diagnostics Manual, 10/2020, 6FC5398-6BP40-6BA4

669

Cycle alarms

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

- Check programming of the contour

-1: Contour must be continuous in the machining axis

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61575

%[[Channel %1: ] Block %2: %]G0 blocks in the grinding wheel contour description

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

G0 blocks are included in the grinding wheel contour description.

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

- G0 blocks may not be included in the contour description.

- Check whether approach movements to and retraction movements from the grinding wheel are included in the controur

description. If this is the case, remove them.

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61576

%[[Channel %1: ] Block %2: %]The grinding wheel profile cannot be exactly machined with the

active tool

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

The grinding wheel profile cannot be exactly machined with the tool angles (clearance and pitch angles) of the active

dressing tool.

Residual material would be left when using the current tool angles.

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

Check tool angles (clearance and pitch angles) of the active dressing tool resp. contour.

Use another dressing tool.

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61577

%[[Channel %1: ] Block %2: %]No tool carrier %4 is active

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

- No tool carrier is active

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

- Activate tool carrier

Programm

Clear alarm with the RESET key. Restart part program

continuation:

Alarms

670

Diagnostics Manual, 10/2020, 6FC5398-6BP40-6BA4

Cycle alarms

61578

[Channel %1: ] Block %2: B axis kinematics (grinding technology) either not started up or

started up incorrectly in swivel cycle - error code: %4

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

Remedy:

Causes of error:

1. Error code = B789 -> B axis in start-up of swivel cycle (kinematics) not activated

(789 corresponds to $TC_CARR7[n], n ... number of the swivel data record)

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61601

[Channel %1: ] Block %2: Finished part diameter too small

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

Remedy:

Check parameter SPD or DIATH.

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61602

[Channel %1: ] Block %2: Tool width incorrectly defined

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

Plunge cutter is larger than the programmed groove width.

Remedy:

Check tool or change program.

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61603

[Channel %1: ] Block %2: Recess type incorrectly defined

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

Radii/chamfers at the groove base do not match the groove width. Face groove on a contour element running parallel to the

longitudinal axis is not possible.

Remedy:

Check parameter VARI.

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61604

[Channel %1: ] Block %2: Active tool violates programmed contour

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

Contour violation in the relief cut elements due to the tool clearance angle of the tool used.

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

Use a different tool or check the contour subroutine.

Programm

Clear alarm with the RESET key. Restart part program

continuation:

Alarms

Diagnostics Manual, 10/2020, 6FC5398-6BP40-6BA4

671

Cycle alarms

61605

[Channel %1: ] Block %2: Contour incorrectly programmed

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

Illegal relief cut element detected.

Remedy:

Check contour program.

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61606

[Channel %1: ] Block %2: Error during contour preparation

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

An error has been found on conditioning the contour. This alarm is always related to one of NCK alarms 10930...10934,

15800 or 15810.

Remedy:

Check contour subroutine.

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61607

[Channel %1: ] Block %2: Starting point incorrectly programmed

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

The starting point reached before the cycle call does not lie outside the rectangle described by the contour subroutine.

Remedy:

Check starting point prior to cycle call.

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61608

[Channel %1: ] Block %2: Incorrect tool point direction programmed

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

A cutting edge position 1...4, matching the undercut form, must be programmed.

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61609

[Channel %1: ] Block %2: Shape incorrectly defined

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

Remedy:

Check parameter for the undercut form or groove form or pocket.

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61610

[Channel %1: ] Block %2: No infeed depth programmed

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

Remedy:

Check parameter MID.

Alarms

672

Diagnostics Manual, 10/2020, 6FC5398-6BP40-6BA4

Cycle alarms

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61611

[Channel %1: ] Block %2: No point of intersection found

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

No intersection could be calculated with the contour.

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

Check contour programming or modify infeed depth.

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61612

[Channel %1: ] Block %2: Synchronized thread machining not possible

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

Remedy:

Check the preconditions for synchronized thread machining:

- It is not permissible that a toolholder is active.

- It is not permissible that transformation is active.

- It is not permissible that rotation is active.

If required, deselect thread synchronization.

61613

[Channel %1: ] Block %2: Undercut position incorrectly defined

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

Check value in parameter _VARI.

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61614

[Channel %1: ] Block %2: %4 Z mirroring in WO for main spindle not permitted

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

WO for main spindle machining must not have Z mirroring.

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

Deselect Z mirroring in the WO used.

Programm

Clear alarm with the RESET key. Restart part program

continuation:

Alarms

Diagnostics Manual, 10/2020, 6FC5398-6BP40-6BA4

673

Cycle alarms

61615

[Channel %1: ] Block %2: %4- Mirroring in the work offset is not permitted for the

counterspindle

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

The work offset for counterspindle machining must not have any Z mirroring.

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

Deselect Z mirroring in the WO used.

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61616

[Channel %1: ] Block %2: Current cutting edge position %4 impermissible

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

Cutting edge positions 1 to 4 are permissible for corner stock removal.

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61617

[Channel %1: ] Block %2: Maximum spindle speed for the main spindle not entered

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

The maximum spindle speed for the main spindle was not entered.

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

Enter the maximum spindle speed for the main spindle.

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61618

[Channel %1: ] Block %2: Main spindle has not been set up

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

A main spindle has not been set up.

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

Please check the following machine or setting data:

MD 20070 $MC_AXCONF_MACHAX_USED[]

MD 20080 $MC_AXCONF_CHANAX_NAME_TAB[]

MD 35000 $MA_SPIND_ASSIGN_TO_MACHAX[]

MD 52206 $MCS_AXIS_USAGE[]

Alarms

674

Diagnostics Manual, 10/2020, 6FC5398-6BP40-6BA4

Cycle alarms

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61619

[Channel %1: ] Block %2: Main spindle has not been correctly set up

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

The main spindle has not been correctly set up.

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

Please check the following machine or setting data:

MD 20070 $MC_AXCONF_MACHAX_USED[]

MD 20080 $MC_AXCONF_CHANAX_NAME_TAB[]

MD 35000 $MA_SPIND_ASSIGN_TO_MACHAX[]

MD 52206 $MCS_AXIS_USAGE[]

MD 52207 $MCS_AXIS_USAGE_ATTRIB bit 8

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61620

[Channel %1: ] Block %2: %4-Mirroring for the linear axis of the counter spindle not permitted

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

It is not permissible that the linear axis of the counterspindle machining has Z mirroring.

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

Deselect Z mirroring in the WO used.

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61621

[Channel %1: ] Block %2: Angle of opening of the convex thread too high

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

Convexity of the thread is too high.

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

- Check parameter XS or RS

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61622

[Channel %1: ] Block %2: Toolcarrier for turning not set up

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

A toolcarrier was not set up for turning.

Alarms

Diagnostics Manual, 10/2020, 6FC5398-6BP40-6BA4

675

Cycle alarms

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

Set up a tool with carrier with the rotary axes: B axis and tool spindle.

Set the identifier "B axis kinematics".

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61623

[Channel %1: ] Block %2: A toolcarrier has not been set up for milling on the main spindle

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

A toolcarrier has not been setup for a milling on the main spindle.

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

Set up a toolcarrier with rotary axes: B axis and main spindle.

Do not set the identifier "B axis kinematics".

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61624

[Channel %1: ] Block %2: A toolcarrier has not been set up for milling on the counterspindle

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

A toolcarrier has not been set up for milling on the counterspindle.

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

Set up a toolcarrier with the rotary axes: B axis and counterspindle.

Do not set the identifier "B axis kinematics".

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61625

[Channel %1: ] Block %2: Programmed angular value is not in the grid of the Hirth gearing: %4

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

An angular value that is not in the grid of the Hirth gearing was programmed.

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

Program an angular value that is in the grid of the Hirth gearing.

Programm

Clear alarm with the RESET key. Restart part program

continuation:

Alarms

676

Diagnostics Manual, 10/2020, 6FC5398-6BP40-6BA4

Cycle alarms

61626

[Channel %1: ] Block %2: With the programmed angular values, the tool tip is not located in

the turning plane %4

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

Angular values were programmed where the tool tip is not located in the turning plane.

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

Program suitable angular values or use the programming based on "Beta" and "Gamma".

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61627

[Channel %1: ] Block %2: Rotation of the turning tool not possible as the tool holder for

turning tools is fixed.

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

Rotation of the turning tool not possible as the tool holder for turning tools is fixed.

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

Select Use "fixed"

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61628

[Channel %1: ] Block %2: Swivel plane not possible %4

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

Swivel plane is not possible

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

$TC_DPV[n,m]<>0 : A tool with the specified orientation must be defined for the CYCLE800 by the orientation vectors

$TC_DPV3,$TC_DPV4 and $TC_DPV5. A definition by $TC_DPV only is not supported by CYCLE800. For a definition by vectors,

$MN_MM_ENABLE_TOOL_ORIENT must = 2.

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61695

%[[Channel %1: ] Block %2: %]Parameter R123 incorrectly programmed

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

- Check parameter R123

Programm

Clear alarm with the RESET key. Restart part program

continuation:

Alarms

Diagnostics Manual, 10/2020, 6FC5398-6BP40-6BA4

677

Cycle alarms

61696

%[[Channel %1: ] Block %2: %]Parameter R122 too high

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

- Check parameter R122

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61697

%[[Channel %1: ] Block %2: %]Parameter R122 too low

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

- Check parameter R122

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61698

%[[Channel %1: ] Block %2: %]Parameter R122 has incorrect sign

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

- Check parameter R122

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61699

%[[Channel %1: ] Block %2: %]Parameter R121 has incorrect sign

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

- Check parameter R121

Programm

Clear alarm with the RESET key. Restart part program

continuation:

Alarms

678

Diagnostics Manual, 10/2020, 6FC5398-6BP40-6BA4

Cycle alarms

61700

%[[Channel %1: ] Block %2: %]Name of program to be generated is missing

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

- Check parameter PRG

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61701

%[[Channel %1: ] Block %2: %]Contour %4 does not exist

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

- Check parameter CON

- Check contour call

- Check whether the contours exist in the program storage (workpieces, subroutines or part programs)

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61702

%[[Channel %1: ] Block %2: %]Label %4 not existing in machined part contour

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

- Check whether the labels exist in the machined part contour

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61703

%[[Channel %1: ] Block %2: %]Label %4 not existing in the blank contour

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

- Check whether the labels exist in the blank contour

Programm

Clear alarm with the RESET key. Restart part program

continuation:

Alarms

Diagnostics Manual, 10/2020, 6FC5398-6BP40-6BA4

679

Cycle alarms

61704

%[[Channel %1: ] Block %2: %]Machined part contour missing

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

- Check contour call (CYCLE62)

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61705

%[[Channel %1: ] Block %2: %]Blank contour missing

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

- Check contour call

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61706

%[[Channel %1: ] Block %2: %]Error in machined part contour %4

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

- Check programming of machined part contour

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61707

%[[Channel %1: ] Block %2: %]Error in the blank contour %4

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

- Check programming of the blank contour

Programm

Clear alarm with the RESET key. Restart part program

continuation:

Alarms

680

Diagnostics Manual, 10/2020, 6FC5398-6BP40-6BA4

Cycle alarms

61708

%[[Channel %1: ] Block %2: %]Too many contours specified

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

- Check number of contours

- Max. two contours (machined part and blank contours)

- Min. one contour (machined part contour)

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61709

%[[Channel %1: ] Block %2: %]Cutting edge radius too small

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

- Check cutting edge radius of the tool in tool management

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61710

%[[Channel %1: ] Block %2: %]Calculation has been canceled

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

- Calculation has been canceled by PI service; please try again

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61711

%[[Channel %1: ] Block %2: %]Infeed D is larger than the tip width of the tool

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

- Check infeed D in connection with the tip width of the tool in tool management.

Programm

Clear alarm with the RESET key. Restart part program

continuation:

Alarms

Diagnostics Manual, 10/2020, 6FC5398-6BP40-6BA4

681

Cycle alarms

61712

%[[Channel %1: ] Block %2: %]Infeed DX or DZ is larger than tip length of tool

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

- Check infeed DX or DZ in connection with tip length of the tool in tool management.

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61713

%[[Channel %1: ] Block %2: %]Tool radius larger than half the tip width

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

- Check tool radius and tip width of tool (plunge cutter, cutting tool)

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61714

%[[Channel %1: ] Block %2: %]Error during contour turning %4

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

-103: Machining not possible

-121: Cancellation due to lack of memory

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

-103: Check contour or the position of the tool does not match the contour

-121: Check contour and technological data

Call the SIEMENS hotline

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61730

%[[Channel %1: ] Block %2: %]Machining range outside delimitation

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

- Check machining range and delimitation

Programm

Clear alarm with the RESET key. Restart part program

continuation:

Alarms

682

Diagnostics Manual, 10/2020, 6FC5398-6BP40-6BA4

Cycle alarms

61731

%[[Channel %1: ] Block %2: %]Unable to determine contour direction

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

- Check contours

- Check whether the contour starting point exists

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61732

%[[Channel %1: ] Block %2: %]No material available for machining

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

- Check programming of the blank and machined part contour, particularly their position towards each other

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61733

%[[channel %1: ] block %2: %]Cutting edge not compatible with machining direction

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

- Check programmed machining direction in connection with cutting edge position of the tool

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61734

%[[Channel %1: ] Block %2: %]Machined part contour is outside the blank contour

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

- Check programming of the machined part and blank contour, particularly their position towards each other

Programm

Clear alarm with the RESET key. Restart part program

continuation:

Alarms

Diagnostics Manual, 10/2020, 6FC5398-6BP40-6BA4

683

Cycle alarms

61735

%[[Channel %1: ] Block %2: %]Infeed D larger than the tip length of the tool

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

- Check infeed D in relation to the tip length of the tool in tool management

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61736

%[[Channel %1: ] Block %2: %]Cutting depth greater than maximum depth of cut of the tool

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61737

%[[Channel %1: ] Block %2: %]Cutting depth smaller than minimum depth of cut of the tool

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61738

%[[Channel %1: ] Block %2: %]Incorrect cutting edge position

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

- Check cutting edge position in tool management

Programm

Clear alarm with the RESET key. Restart part program

continuation:

Alarms

684

Diagnostics Manual, 10/2020, 6FC5398-6BP40-6BA4

Cycle alarms

61739

%[[Channel %1: ] Block %2: %]Blank must be closed contour

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

- Check whether the blank contour is closed

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61740

%[[Channel %1: ] Block %2: %]Collision through approach

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

- Select the starting position to enable collision-free approach of the contour

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61741

%[[Channel %1: ] Block %2: %]Axis in negative range

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

- Check the position of the axis in the ordinate

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61742

%[[Channel %1: ] Block %2: %]Retraction plane %4 is within the machining range

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

- On internal machining check machining range in relation to the entered

retraction distance ($SCS_TURN_ROUGH_I_RELEASE_DIST)

Programm

Clear alarm with the RESET key. Restart part program

continuation:

Alarms

Diagnostics Manual, 10/2020, 6FC5398-6BP40-6BA4

685

Cycle alarms

61743

%[[channel %1: ] block %2: %]Guide channel for two-channel cutting missing

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

- Check if a guide channel has been defined

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61744

%[[channel %1: ] block %2: %]Following channel for two-channel cutting missing

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

- Check if a following channel has been defined

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61745

%[[channel %1: ] block %2: %]Two-channel cutting in two guide channels (%4) active

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

- Check if two guide channels are active

- Check if two-channel cutting is active simultaneously in more than two channels

- Two channels only may be active: a guide and a following channel

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61746

%[[channel %1: ] block %2: %]Two-channel cutting active already in the channels (%4)

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

- Check if two-channel cutting is active simultaneously in more than two channels.

- Two channels only may be active simultaneously: a guide and a following channel.

Programm

Clear alarm with the RESET key. Restart part program

continuation:

Alarms

686

Diagnostics Manual, 10/2020, 6FC5398-6BP40-6BA4

Cycle alarms

61747

%[[channel %1: ] block %2: %]Incorrect guide channel for two-channel cutting (%4)

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

- Check if the program of the guide channel runs in the channel selected via the program of the following channel in

parameter partner channel.

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61748

%[[channel %1: ] block %2: %]Machining plane different in guide and following channel

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

- Machining plane must be the same in guide and following channel.

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61749

%[[channel %1: ] block %2: %]Technology different in guide and following channel

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

- Technology (cutting / residual, plunge-cutting / residual, plunge-turning / residual) must be the same in guide and

following channel.

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61750

%[[channel %1: ] block %2: %]Machining different in guide and following channel

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

- Machining (rough cutting / finish cutting) must not be different in guide and following channel.

Programm

Clear alarm with the RESET key. Restart part program

continuation:

Alarms

Diagnostics Manual, 10/2020, 6FC5398-6BP40-6BA4

687

Cycle alarms

61751

%[[Channel %1: ] Block %2: %]The dimension system is different in the leading and following

channels

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

- Dimension system (G group: 13 (G70, G71, G700, G710)) must be the same in both the leading and following channels.

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61752

%[[Channel %1: ] Block %2: %]Cutting edge positions or cutting directions of the tools are

different

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

- Cutting edge position and cutting direction of the tools must be the same in guide and following channel.

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61753

%[[channel %1: ] block %2: %]Difference in tool radii too large

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

- Tool radii may not be greater than the finishing allowance at maximum for rough cutting.

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61754

%[[channel %1: ] block %2: %]Tool radii must have same size for rough cutting

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

- Check if tool radii have the same size in guide and following channel.

Programm

Clear alarm with the RESET key. Restart part program

continuation:

Alarms

688

Diagnostics Manual, 10/2020, 6FC5398-6BP40-6BA4

Cycle alarms

61755

%[[channel %1: ] block %2: %]Plate widths are different

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

- Check if plate widths of recessing tools are the same size in guide and following channel.

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61756

%[[Channel %1: ] Block %2: %]Multichannel machining not possible because of collision of the

tools.

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

Multichannel machining with the programmed parameters would lead to a collision of the tools.

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

Adjust parameter (DCH offset) so that mutichannel machining is possible, or use single-channel machining.

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61757

%[[Channel %1: ] Block %2: %]The finished part lies outside the specified grooving limits.

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

The finished part lies outside the specified grooving limits.

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

Check the position of the finished part contour in respect of grooving limits XDA and XDB

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61758

%[[Channel %1: ] Block %2: %]Master spindle machine axes different in leading and following

channels.

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

The machine axis references of the master spindle are different in the leading and following channels.

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

Check machine data 35000 $MA_SPIND_ASSIGN_TO_MACHAX, 30550 $MA_AXCONF_ASSIGN_MASTER_CHAN, 20090

$MC_SPIND_DEF_MASTER_SPIND and 20070 $MC_AXCONF_MACHAX_USED

Programm

Clear alarm with the RESET key. Restart part program

continuation:

Alarms

Diagnostics Manual, 10/2020, 6FC5398-6BP40-6BA4

689

Cycle alarms

61759

%[[Channel %1: ] Block %2: %]Position of following channel violates software limit switch

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

In the case of dual-channel stock removal with Balance Cutting machining (finishing or roughing with parameter DCH=0),

the tool position from the leading channel from CYCLE952 is approached before the axis coupling is switched on in the

following channel.

In the actual case, the tool position from the leading channel violates the software limit switch in the following channel.

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

A position must be approached in the leading channel, which can also be approached in the following channel without

violating the software limit switch.

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61800

[Channel %1: ] Block %2: Ext. CNC system missing

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

Machine data for external language MD18800: $MN_MM_EXTERN_LANGUAGE or option bit 19800

$ON_EXTERN_LANGUAGE is not set.

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61801

[Channel %1: ] Block %2: Wrong G code selected

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

In the program call CYCLE300<value> an impermissible numerical value was programmed for the entered CNC System, or

in the Cycles Setting Datum an incorrect value for the G Code System was set.

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61802

[Channel %1: ] Block %2: Wrong axis type

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

The programmed axis is assigned to a spindle

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

Alarms

690

Diagnostics Manual, 10/2020, 6FC5398-6BP40-6BA4

Cycle alarms

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61803

[Channel %1: ] Block %2: Programmed axis not available

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

The programmed axis is not in the system.

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

Check parameter _AXN.

Check MD20050-20080.

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61804

[Channel %1: ] Block %2: Progr. position exceeds reference point

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

The programmed intermediate position or actual position is behind the reference point.

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61805

[Channel %1: ] Block %2: Value programmed absolute and incremental

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

The programmed intermediate position is both absolutely as well as incrementally programmed.

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61806

[Channel %1: ] Block %2: Wrong axis assignment

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

The axis-assignment sequence is wrong.

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

Programm

Clear alarm with the RESET key. Restart part program

continuation:

Alarms

Diagnostics Manual, 10/2020, 6FC5398-6BP40-6BA4

691

Cycle alarms

61807

[Channel %1: ] Block %2: Wrong spindle direction programmed (active)

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

The programmed spindle direction contradicts the spindle direction planned for the cycle.

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

Check parameters SDR and SDAC.

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61808

[Channel %1: ] Block %2: Final drilling depth or single drilling depth missing

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

The total depth Z or individual drilling depth Q is missing from theG8xblock (initial cycle call).

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61809

[Channel %1: ] Block %2: Drill position not permissible

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61810

[Channel %1: ] Block %2: ISO G code not possible

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

In the call block an impermissible ISO axis name was programmed.

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

Programm

Clear alarm with the RESET key. Restart part program

continuation:

Alarms

692

Diagnostics Manual, 10/2020, 6FC5398-6BP40-6BA4

Cycle alarms

61811

[Channel %1: ] Block %2: ISO axis name illegal

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

In the call block an impermissible numerical value was programmed.

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61812

[Channel %1: ] Block %2: Value(s) in external cycle call wrongly defined

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

In the call block an impermissible numerical value was programmed.

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61813

[Channel %1: ] Block %2: GUD value wrongly defined

Explanation:

An impermissible numerical value was

entered in the cycles-setting data.

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61814

[Channel %1: ] Block %2: Polar coordinates not possible with cycle

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61815

[Channel %1: ] Block %2: G40 not active

Parameters:

%1 = Channel number

%2 = Block number

Alarms

Diagnostics Manual, 10/2020, 6FC5398-6BP40-6BA4

693

Cycle alarms

Explanation:

G40 was inactive before the cycle call.

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61816

[Channel %1: ] Block %2: Axes not on reference point

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61817

[Channel %1: ] Block %2: Axis coordinates within protection area

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61818

[Channel %1: ] Block %2: Axis range limits are equal

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61819

[Channel %1: ] Block %2: Risk of collision on retraction: tool violates programmed contour

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

With G70 in ISO mode, the contour is violated during retraction to the starting point.

Alarms

694

Diagnostics Manual, 10/2020, 6FC5398-6BP40-6BA4

Cycle alarms

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

Insert a G1 block at the end of the contour at the height of the starting point.

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61836

[Channel %1: ] Block %2 wrong axis identifier %4

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

The programmed axis identifiers do not match the identifiers in the source program.

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

Correct incorrect axis identifier.

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61837

[Channel %1: ] Block %2 syntax error in the program %4

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

Check the program for syntax errors.

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

Correct syntax errors.

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61838

[Channel %1: ] Block %2: Data format of the program %4 is incorrect

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

Check the data format of the program.

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

Correct data format.

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61839

[Channel %1: ] Block %2: Application does not run

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

Ensure that the application runs.

Alarms

Diagnostics Manual, 10/2020, 6FC5398-6BP40-6BA4

695

Cycle alarms

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

Restart part program.

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61840

[Channel %1: ] Block %2: Error on execution of automatic servo tuning

Parameters:

%1 = Channel number

%2 = Block number, label

%3 = Acknowledgment mode

%4 = MMC sequence number

Explanation:

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61841

[Channel %1: ] Block %2: Necessary GUD for automatic servo tuning is missing: %3

Parameters:

%1 = Channel number

%2 = Block number, label

%3 = Missing GUD

Explanation:

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61842

[Channel %1: ] Block %2: Calling a cycle of the automatic servo tuning is not permissible: %3

Parameters:

%1 = Channel number

%2 = Block number, label

%3 = Caller

Explanation:

Calling CYCLE75x is not permissible because it is called by a cycle from the standard or manufacturer cycle directory.

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

You need the manufacturer password to call CYCLE75x.

Programm

Clear alarm with the RESET key. Restart part program

continuation:

Alarms

696

Diagnostics Manual, 10/2020, 6FC5398-6BP40-6BA4

Cycle alarms

61850

[channel %1: ] block %2: cylinder surface transformation not released

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

Cylinder surface transformation not released for ShopMill.

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61851

[channel %1: ] block %2: no suitable transformation set up: %4

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

The required transformation is not set up on this machine.

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61852

[channel %1: ] block %2: transformation not set up for this plane: %4

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

Transformation not set up for the plane used. Change plane.

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61853

[channel %1: ] block %2: incorrect plane for machining with rotary axis: %4

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

Machining cannot be executed on the rotary axis of the current plane. Change plane.

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

Programm

Clear alarm with the RESET key. Restart part program

continuation:

Alarms

Diagnostics Manual, 10/2020, 6FC5398-6BP40-6BA4

697

Cycle alarms

61854

[Channel %1: ] Block %2: Subprogram level too low for block search

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

The subprogram level is too low for block search.

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

Execute block search with another block.

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61855

[Channel %1: ] Block %2: Target point lies in the retraction area

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

The specified target point lies in the retraction area.

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

Change target point or retraction area.

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61856

[Channel %1: ] Block %2: Absolute input of the work offset values not enabled

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

The absolute input of the work offset value has not been enabled.

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

52212 $MCS_FUNCTION_MASK_TECH Bit 6: work offset value WO cannot be entered as absolute value (ShopTurn).

Programm

Clear alarm with the RESET key. Restart part program

continuation:

61857

[Channel %1: ] Block %2: No rotary axis to accept a blank has been set up

Parameters:

%1 = Channel number

%2 = Block number, label

Explanation:

No rotary axis to accept a blank has been set up.

Reaction:

Interpreter stop

NC Start disable in this channel.

Interface signals are set.

Alarm display.

Remedy:

Check MD52207 $MCS_AXIS_USAGE_ATTRIB bit 8.

Programm

Clear alarm with the RESET key. Restart part program

continuation:

Alarms

698

Diagnostics Manual, 10/2020, 6FC5398-6BP40-6BA4

SINUMERIK 840D sl, SINAMICS S120. Alarms. Diagnostics Manual (2020) - page 10