Isuzu Amigo / Axiom / Trooper / Rodeo / VehiCross. Manual - part 1641

 

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Isuzu Amigo / Axiom / Trooper / Rodeo / VehiCross. Manual - part 1641

 

 

8F–6

BODY STRUCTURE

Removal

1. Disconnect the battery ground cable.

2. Disconnect front fog light connector (With fog light).

3. Remove each clip on the right and left side of the

inner liner.

4. Remove the front bumper fixing bolts.

• Remove the two bolts from both sides of the front

bumper.

601RW004

5. Remove the front bumper assembly.

6. Remove the support assembly.

• Remove the three fixing bolts.

7. Remove the front bumper reinforcement assembly.

• Remove the eleven fixing bolts.

8. Remove the front bumper extension (SWB only).

• Remove the three nuts and nine bolts.

9. Remove the three bolts at each backbar and

remove backbars.

10. Remove the front fog light assembly (With fog light).

11. Remove the front bumper slider(1).

• Remove the two screws(4) and the two nuts(3),

and release the claw from the washer(2).

601RY00004

Installation

To install, follow the removal steps in reverse order
noting the following points:

1. Tighten the front bumper assembly fixing bolts to the

specified torque.

Torque : 147 N·m (108 lb ft)

2. Front bumper adjustment

• When the bolts fixing front bumper assembly are

tightened, adjustment should be made between
the backbar and front side bumper so that a
clearance of 14.5 mm (0.57 in) is provided
between the lower side of the fender and the
upper side of the front bumper.

601R100001

BODY STRUCTURE

8F–7

Front Bumper Slider Bracket

Removal

1. Disconnect the battery ground cable.

2. Remove the front bumper.

• Refer to Front Bumper in this section.

3. Remove the three nuts(1) and draw out the slider

bracket(2).

601RW017

Installation

To install, follow the removal steps in reverse order.

8F–8

BODY STRUCTURE

Rear Bumper

Parts Location (Spare tire mounted tailgate model)

690R100003

EndOFCallout

Legend

(1) Protector
(2) Rear Mud Flap
(3) Bumper Bracket
(4) Rear Bumper Support
(5) Rear Bumper Slider Bracket
(6) Rear Corner Bumper
(7) Backber

(8) Rear Bumper Retainer
(9) Rear Bumper Reinforcement Assembly

(10) Rear License Plate Bracket

(11) License Plate Light Assembly

(12) Rear Bumper Assembly
(13) Rear Center Bumper
(14) Rear Bumper Fixing Bolt
(15) License Plate Light Harness

BODY STRUCTURE

8F–9

Removal

1. Disconnect the battery ground cable.

2. Remove the rear mud flaps.

• Remove the four bolts.

3. Remove the protectors.

• Remove the three clips on the right side and five

clips on the left side.

4. Remove the bumper brackets.

• Remove the two nuts.

5. Remove the rear bumper supports.

• Remove the nut and bolt.

6. Remove the rear bumper assembly(1).

• Remove the two bolts(2) from each side.

• Disconnect the license plate light harness

connector.

• Open the tailgate in an angle of 60

° to avoid the

interference with the spare tire.

690RY00002

7. Remove the license plate light assembly and

license plate harness.

8. Remove the rear license plate bracket.

9. Remove the rear center bumper.

• Remove the eight clips from the step part and

three bolts from each upper and lower sides.

10. Remove the rear bumper retainers.

• Remove the two nuts from each rear bumper

retainer.

11. Remove the rear corner bumpers.

• Remove the three bolts from each rear corner

bumper.

12. Remove the rear bumper slider brackets(1).

• Remove the two screws(4) and two nuts(3), and

then remove claw caught in the washer(2).

690RY00010

13. Remove the backbers from the rear bumper

reinforcement assembly.

• Remove the three bolts at each backber.

Installation

To install, follow the removal steps in reverse order,
noting the following points:

1. Partially tighten the rear bumper bolts(2) (3) and

adjust the clearance between the body (tailgate)
and the rear bumper(1).
Then fully tighten the rear bumper bolts(2) (3).

Torque : 147 N·m (108 lb ft)

690RY00003

 

 

 

 

 

 

 

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