Isuzu Amigo / Axiom / Trooper / Rodeo / VehiCross. Manual - part 152

4D2–22 TRANSFER CASE (TOD)

Reassembly

1. Apply ATF to the inside of the ball bearing.
2. Install the front output shaft to the transfer case.

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3. Install the shift fork assembly to the lockup rail and fix

the assembly with the snap ring.

4. Install the shaft fork and rail assembly and reduction

hub to the transfer case.

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5. Install the output shaft to the transfer case.
6. Install the oil pump assembly to the output shaft and

attach the magnet to the strainer set position.

7. Install the thrust washer.
8. Install the lockup hub.
9. Install the cam and shaft rail assembly.

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10. Install the lockup collar assembly and lockup fork

together.

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4D2–23

TRANSFER CASE (TOD)

11. Apply ATF to the chain and engage it to both

sprockets.

12. Mount the chain and sprocket assembly to both

output shafts.

NOTE: When installing chain, the copper colored ring of
the chain (indicated by the arrow) to be installed in
direction of rear.

13. Install the front torn wheel to the front output shaft.
14. Install the spacer to the drive sprocket assembly.

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4D2–24 TRANSFER CASE (TOD)

Transfer Case Assembly

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Legend

(1) Transfer Case (with Oil Seal)
(2) Ball Bearing
(3) Ring Gear
(4) Snap Ring
(5) Input Shaft and Carrier Assembly
(6) Snap Ring
(7) Ball Bearing

(8) Snap Ring
(9) Circular Hub

(10) Carrier Assembly

(11) Snap Ring

(12) Thrust Plate
(13) Sun Gear
(14) Input Shaft Assembly (with Bearing and

Bushing)

Disassembly

1. Using snap ring pliers, open the snap ring from the

gap on the carrier assembly.
While opening the snap ring, remove the input shaft
assembly, carrier assembly and thrust plate together
from the transfer case.

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4D2–25

TRANSFER CASE (TOD)

2. Remove the snap ring from the transfer case.

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3. Using snap ring pliers, remove the snap ring.

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4. Using the bearing remover J–22912–01, remove the

ball bearing from the input shaft.

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5. Remove the circular hub.
6. Remove the snap ring from the carrier assembly.

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7. Remove the thrust plate from the carrier assembly.