Great Wall Hover. Manual - part 9

 

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Great Wall Hover. Manual - part 9

 

 

Inspection of SC5M2D-C transmission:

1.Check the oil level of transmission:

Screw off the oil discharge plug of the transmission; discharge all lubri-

cate oil; screw on the oil discharge plug to the specified torque; the

torque is:  30

35N

m. Fill the transmission with the transmission

oil through the oil filling port, oil number is hyperbolic gear oil SAE80W/

90, which meet API GL-4, oil capacity are 2.2L. Tighten the oil-filling

plug to the specified torque of 30

35N

m.  (for area with high or

low temperature refer to the maintenance specification)

2. Replacement of oil seal of rear hosing:

The replacement of the oil seal of rear housing is shown in figure.

Disconnect the drive shaft from the rear housing; remove the oil seal

by the flat screwdriver, then use the special tools to knock the rear

housing oil seal in the rear housing. It should pay attention to the

installation of oil seal, shown as figure. Coat the lip of oil seal with the

specified transmission oil.

3. Removal, installation and inspection of transmission

The preoperation before removal and after installation of transmission

is: Remove and install the manipulator cover assembly, drain and fill

the transmission oil accordance with the regulation; after remove and

install the drive shaft. Separate each plug-in part from the vehicle

transmission .

4 Inspection of manipulator cover assembly

Shown as figure, remove the adhesive on the surface before installation,

use the screwdriver( M8

1.25) to clean the adhesive in the screw

hole; coat the installed part of bolt screw with the specified screw

adhesive. Firstly, install two positioning bolts A, then install other

two bolt A and bolt C respectively. The tightening torque of all bolts is

15

22N

m.

oil filling screw plug   (SC

1701005)

oil-drain screw-plug assembly   (JK72

1701071)

rear housing oil seal

bolt C(SC-1704003)

bolt A(SC-1704004)

SC5M2D-C transmission assembly

handle of gearlever

dustproof seal cover

oil seal  39.6

52

10

odometer driven gear assembly

odometer seating lock plate

cylindrical compression spring  

1.0

5.8

41

bush

select & shift seating

m:   specified torque

Used component which can not be used any more.

 Pregummed component

Use the special tools

manipulator cover assembly

elastic cylindrical pin  6

 22

rear housing assembly

spring cylindrical pin

reverse lamp switch bracket

bearing housing assembly

clutch housing assembly

location compression

cylindrical pin

Disassembly of transmission (SC5M2D-C)

1.Remove the hexagon bolt M8

18 and lock plate.

Caution: The tightening torque is 14-19N

m when install the

hexagon bolt;

2.Remove the odometer driven gear assembly

Use the special tools to remove the odometer driven gear assembly

3.Remove the rear housing assembly

a. Remove 6 M10

1.25

30 hexagon bolts

Caution: The tightening torque is 14-19N

m when installs 6

M10

1.25

30 hexagon bolts.

b. Use the rubber hammer to knock the rear housing and take out the

rear housing assembly.

4. Remove 2 location pins and bushes.

Manipulator cover assembly

gearbox assembly  (one)

reverse lock assembly

nut M8

bulb

rubber cover

pin 7

40

 master control lever assembly

 bulb base

bush

stop plate of main rod

bush

bulb jacket

m:   specified torque

Used component which can not be used any more.

 Pregummed component

m:   specified torque

Used component which can not be used any more.

bush

6

    oil guiding plate

 location pin

steel ball 7.

938   

 aluminum gasket

reverse lamp switch

     gearbox

selection and shifting

shaft

         rubber choke plug

bleed plug assembly

  bush

selection and shifting block

 elastic cylindrical pin 6

22

 

 

 

 

 

 

 

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